851 Application of Plastic Region Tightening Bolt to Flange Joint Assembly : Behavior of bolt preload in flanged joint subjected to internal pressure

2006 ◽  
Vol 2006 (0) ◽  
pp. 223-224
Author(s):  
Shinobu KANEDA ◽  
Fumiyuki SAITO ◽  
Hirokazu TSUJI
Author(s):  
Shinobu Kaneda ◽  
Hirokazu Tsuji

Elastic region tightening by means of the torque control method is a conventional method to tighten bolts. The bolt axial force is controlled by a torque wrench; however, it is not easy to achieve constant bolt axial force. When the torque control method is applied to the flange joint assembly, the scatter of the bolt axial force is significant with respect to the joint reliability, such that it may cause leakage of the internal fluid from the flange joint. Recently, plastic region tightening has received considerable attention, which provides good uniformity in the bolt axial force. In a previous study, plastic region tightening was applied to a flange joint assembly, and the superior uniformity of the bolt axial force was demonstrated. The present paper describes the behavior of the plastic region tightening bolt in a flange joint subjected to internal pressure. First, the flange joint is tightened to the plastic region using a downsized bolt. The internal pressure is then applied to the flange joint, and the behavior of the additional bolt axial force is investigated. Application of plastic region tightening to the flange joint assembly is found to be effective for obtaining leak-free joints and for downsizing of the nominal diameter of the bolt. The behavior of the bolt axial force in a flange joint subjected to internal pressure was clarified. The additional bolt axial force has a sufficient margin for the allowable limit.


Author(s):  
Shinobu Kaneda ◽  
Hirokazu Tsuji

In the past study the plastic region tightening has been applied to the bolted flange joint with smaller nominal diameter and its advantages have been demonstrated, however, behavior of the bolted flange joint with larger diameter is not investigated. Flange rotation of the bolted flange joint with large diameter increases when the internal pressure is applied. Gasket stress is not uniform and it may cause leak accident. So, it is necessary to investigate the behavior of the larger diameter flange. The present paper describes the behavior of bolted flange joint with large diameter under plastic region tightening. Firstly, API 20-inch flange joint tightened to the plastic region by bolt with a smaller diameter and superiority in the uniformity of the axial bolt force is demonstrated. And then the internal pressure is applied to the bolted flange joint and the behavior of the additional axial bolt force is demonstrated. The axial bolt force decreases with increasing the internal pressure, and the load factor is negative due to increasing of the flange rotation. However, the load factor of the bolted flange joint tightened to the plastic region by using the bolt with the smaller diameter approached zero. Using the bolts with smaller diameter is advantageous to the flange joint with the larger diamter, whose load factor is negative, to prevent the leakage. Additionally, the leak rate from the bolted flange joint is measured and the sufficient sealing performance is obtained.


2004 ◽  
Vol 2004 (0) ◽  
pp. 139-140
Author(s):  
Shinobu KANEDA ◽  
Yoshihiro KATO ◽  
Hirokazu TSUJI

Author(s):  
N Rino Nelson ◽  
N Siva Prasad ◽  
AS Sekhar

Gasketed flange joints are usually subjected to internal pressure at high temperature. The most important requirement of flange joint is to provide leak-free joint under operating condition. In the present study, temperature-dependent nonlinear gasket properties of spiral-wound gasket at elevated temperatures are obtained experimentally and included in the analysis. The relaxation of gasket contact stress in both single and twin-gasketed joints at elevated temperatures is compared. It is observed that the ability to withstand internal pressure decreases with increase in temperature in both single and twin-gasketed flange joints. But, the twin-gasketed flange joint is found to withstand higher internal pressure than single-gasketed joint at a given bolt preload and temperature. The influence of gasket seating surface rotation on the distribution of gasket radial contact stress at elevated temperature is studied. The effect of elevated temperature on flange stresses of twin-gasketed joint is also examined.


Author(s):  
Ryou Kurosawa ◽  
Toshiyuki Sawa ◽  
Yuya Omiya ◽  
Kentaro Tenma

Bolted joints with gaskets such as flexible box-shaped flange joints have been used in mechanical structures. The joints are usually used under internal pressure as well as other loadings such as thermal, impact loadings and so on. In designing the bolted flexible box-shaped flange joint with gaskets, it is important to evaluate the sealing performance of the joints under internal pressure and thermal conduction conditions. In this paper, the contact gasket stress distributions and changes in bolt load in the bolted flexible box-shaped flange joint with joint sheet gaskets subjected to internal pressure and thermal conduction condition are analyzed using the finite element method (FEM). The leakage tests were conducted using an actual box-shaped flange connection with a joint sheet gasket. Using the contact gasket stress distributions under internal pressure at an elevated temperature (Helium gas) obtained from the FEM calculations and the amount of the gas leakage measured in the experiment, the sealing performances are evaluated experimentally and numerically. In addition, the effect of the thermal conduction condition on the sealing performance is examined. Furthermore, a method how to determine the bolt preload of the flexible box-shaped flange joint at an elevated temperature for a given tightness parameter is demonstrated. Discussion is made on the sealing performance.


Author(s):  
Shinobu Kaneda ◽  
Yoshiyasu Shimizu ◽  
Satoshi Nagata ◽  
Hirokazu Tsuji

In the past study the plastic region tightening has been applied to the compact flange joint and its advantages have been demonstrated. However, behavior of the compact flange joint subjected to the thermal load is not investigated. There are reduction of the gasket stiffness, the flange rotation, and difference in the thermal expansion among the members making up the flange joint. It is well known that these problems cause the change in axial bolt force. The present paper describes the behavior of the compact flange joint subjected to the thermal load under the plastic region tightening. Since there is a difference in temperature between the compact flange joint and the bolts, the axial bolt force increases as the temperature of the internal fluid increases. The additional axial bolt force is positive when the thermal loads are applied to the compact flange joint. However, the additional axial bolt force was approximately 3% of the bolt yield force at maximum and the bolt had a sufficient margin for the allowable limit. Additionally, the load factor depends on the change in the elastic modulus due to change in temperature of the internal fluid.


Sign in / Sign up

Export Citation Format

Share Document