Multi objective optimisation of machining parameters during high speed drilling of Ti6Al4V alloy under dry condition

Author(s):  
V. Krishnaraj ◽  
R. Sindhumathi ◽  
A. Prabukarthi ◽  
S. Harichealvan
2010 ◽  
Vol 447-448 ◽  
pp. 816-820 ◽  
Author(s):  
Erween Abdul Rahim ◽  
Hiroyuki Sasahara

Surface integrity is particularly important for the aerospace industry components in order to permit longer service life and maximized its reliability. This present work compares the performance of palm oil and synthetic ester on surface roughness, surface defect, microhardness and subsurface deformation when high speed drilling of Ti-6Al-4V under MQL condition. The drilling tests were conducted with AlTiN coated carbide tool. The surface roughness decreased with increasing in cutting speed and thicker subsurface deformation was formed underneath the machined surface. Grooves, cavities, pit holes, microcracks and material smearing were the dominant surface damages thus deteriorated the machined surface. For both lubricants, the machined surface experienced from thermal softening and work hardening effect thus gave a variation in microhardness values. The results indicated the substantial benefit of MQL by palm oil on surface integrity.


2021 ◽  
Vol 46 (3) ◽  
pp. 614-618
Author(s):  
Anne L. Markey ◽  
Samuel C. Leong ◽  
Casey Vaughan

2020 ◽  
Vol 45 (7) ◽  
pp. 5833-5847 ◽  
Author(s):  
Syed Abou Iltaf Hussain ◽  
Binayak Sen ◽  
Archisman Das Gupta ◽  
Uttam Kumar Mandal

Author(s):  
B W Huang

The dynamic characteristics of high-speed drilling were investigated in this study. To improve quality and produce a higher production rate, the dynamic characteristics of the drilling process need to be studied. A pre-twisted beam is used to simulate the drill. The moving Winkler-type elastic foundation is used to approximate the drilling process. A time-dependent vibration model for drilling is presented. The spinning speed, pre-twisted angle and thrust force effects of the drill are considered. The numerical analysis indicates that the natural frequency is suddenly reduced as the drill moves into a workpiece.


2014 ◽  
Vol 590 ◽  
pp. 294-298
Author(s):  
Pichai Janmanee ◽  
Somchai Wonthaisong ◽  
Dollathum Araganont

In this study, effect of machining parameters and wear mechanism in milling process of mold steel AISI-P20 and AISI-1050, using 10 mm twin flute type end mill diameter. The experimental results found that characteristics of milling surfaces and wear of the mill end were directly influenced by changes of parameters for all test conditions. As a result, the quality of milling surfaces also changed. However, mould steels which had the good quality surface is AISI-1050, with roughnesses of 2.120 μm. Quality milling surfaces were milled by using the most suitable parameter feed rate of 45 mm/min, a spindle speed of 637 rpm and a cut depth level of 3 mm, for both grades. Moreover, material removal rate and duration of the milling process, the milling end mills affect wear of the edge in every bite when the feed rate is low, high speed and level depth of cut at least. It was found that limited wear less will affect the surface roughness (Ra) represents the good quality surface.


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