Recent advances in corrosion resistant superhydrophobic coatings

2018 ◽  
Vol 36 (2) ◽  
pp. 127-153 ◽  
Author(s):  
Ahmed Bahgat Radwan ◽  
Aboubakr M. Abdullah ◽  
Nasser A. Alnuaimi

AbstractExtreme water-repellent (superhydrophobic) coatings with water contact angle higher than 150° have caught the attention of corrosion researchers in the last decade as they can be used to protect metals and alloys against corrosion. The latter is a serious problem, as it can threaten human lives in addition to its deleterious effects on the economy and environment. Superhydrophobic coatings (SHCs) can be achieved by lowering the surface energy of a certain coating through combining some of its surface features at the microscale and nanoscales. Although SHCs can be prepared using many different easy techniques, none, to the best of our knowledge, has been applied, so far, on an industrial scale for protection against corrosion of metals and alloys. The present work explains the different models of superhydrophobic surfaces (SHSs) and reviews their fabrication and processing methods with a focus on the recent advances in the corrosion protection of the SHC.

2017 ◽  
Vol 7 ◽  
pp. 184798041770279 ◽  
Author(s):  
Baojiang Liu ◽  
Taizhou Tian ◽  
Jinlong Yao ◽  
Changgen Huang ◽  
Wenjun Tang ◽  
...  

A robust superhydrophobic organosilica sol-gel-based coating on a cotton fabric substrate was successfully fabricated via a cost-effective one-step method. The coating was prepared by modification of silica nanoparticles with siloxane having long alkyl chain that allow to reduce surface energy. The coating on cotton fabric exhibited water contact angle of 151.6°. The surface morphology was evaluated by scanning electron microscopy, and surface chemical composition was measured with X-ray photoelectron spectroscopy. Results showed the enhanced superhydrophobicity that was attributed to the synergistic effect of roughness created by the random distribution of silica nanoparticles and the low surface energy imparted of long-chain alkane siloxane. In addition, the coating also showed excellent durability against washing treatments. Even after washed for 30 times, the specimen still had a water contact angle of 130°, indicating an obvious water-repellent property. With this outstanding property, the robust superhydrophobic coating exhibited a prospective application in textiles and plastics.


2018 ◽  
Vol 89 (6) ◽  
pp. 1013-1026 ◽  
Author(s):  
Rongrong Yu ◽  
Mingwei Tian ◽  
Lijun Qu ◽  
Shifeng Zhu ◽  
Jianhua Ran ◽  
...  

Cotton fabrics with hydrophilic-to-hydrophobic asymmetric surfaces are attractive as potential utilizable structures for functional garments. The spray-coating route could be deemed as a fast and simple way to achieve asymmetric surfaces. In this paper, SiO2 nanoparticles with size ∼ 205 nm were synthesized via the modified sol-gel method, and then modified with poly(vinylidene fluoride) (PVDF) to form a hydrophobic surface. The SiO2 nanoparticles modified with PVDF were uniformly deposited on the outer surface of cotton fabric aided with the robust air flow force from the sprayer. The morphology and chemical structures were characterized by scanning electron microscopy, mapping, atomic force microscopy, X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy. The results indicated that SiO2 nanoparticles were evenly deposited on the surface of cotton fibers and stable interfacial interaction occurred between SiO2 and PVDF molecular chains. The existence of SiO2 could increase the roughness of the fabric surface, which could enhance the water-repellent property of the coated fabrics. Furthermore, the water-repellent property and thermal insulation properties were evaluated via the water contact angle and thermal conductivity tests, respectively, and the results showed that 20 wt.% SiO2/PVDF fabric achieved a desirable level of contact angle, 136.6°, which was the largest water contact angle among all the samples, and the lowest thermal conductivity of 0.033 W/mK, resulting from the existence of SiO2 nanoparticles. Such a fast and simple spray-coating strategy could be widely introduced into asymmetric fabric modification, and such asymmetric fabrics with reasonable water-repellent and thermal insulating outer surfaces could act as candidates in the field of functional garments.


2021 ◽  
Vol 21 (8) ◽  
pp. 4492-4497
Author(s):  
Eun Ae Shin ◽  
Gye Hyeon Kim ◽  
Jeyoung Jung ◽  
Sang Bong Lee ◽  
Chang Kee Lee

Hydrophobic ceramic coatings are used for a variety of applications. Generally, hydrophobic coating surfaces are obtained by reducing the surface energy of the coating material or by forming a highly textured surface. Reducing the surface energy of the coating material requires additional costs and processing and changes the surface properties of the ceramic coating. In this study, we introduce a simple method to improve the hydrophobicity of ceramic coatings by implementing a textured surface without chemical modification of the surface. The ceramic coating solution was first prepared by adding cellulose nanofibers (CNFs) and then applied to a polypropylene (PP) substrate. The surface roughness increased as the amount of added CNFs increased, increasing the water contact angle of the surface. When the amount of CNFs added was corresponding to 10% of the solid content, the surface roughness average of the area was 43.8 μm. This is an increase of approximately 140% from 3.1 μm (the value of the surface roughness of the surface without added CNFs). In addition, the water contact angle of the coating with added CNF increased to 145.0°, which was 46% higher than that without the CNFs. The hydrophobicity of ceramic coatings with added CNFs was better because of changes in the surface topography. After coating and drying, the CNFs randomly accumulated inside the ceramic coating layer, forming a textured surface. Thus, hydrophobicity was improved by implementing a rugged ceramic surface without revealing the surface of the CNFs inside the ceramic layer.


2016 ◽  
Vol 11 (1) ◽  
pp. 155892501601100
Author(s):  
Jinmei Du ◽  
Lulu Zhang ◽  
Jing Dong ◽  
Ying Li ◽  
Changhai Xu ◽  
...  

Surface roughness and surface energy are two important factors affecting the hydrophobicity of nylon fabric. In this study, nylon fabric was treated for hydrophobicity with tetrabutyltitanate (TBT) and octadecylamine (OA) which were respectively responsible for increasing surface roughness and reducing surface energy. In order to enhance the hydrophobicity, In order to further enhance hydrophobicity by increasing available reactive sites, 1,2,3,4–butanetetracarboxylic acid (BTCA) was applied as a pretreatment to the nylon fabric It was found that the carboxyl content of nylon was increased by the BTCA pretreatment. SEM images showed that the TBT treatment produced small particles on nylon fabric which made surface rough. The water contact angle of nylon fabric treated with BTCA, TBT and OA was measured to be 134°, which was much greater than the water contact angle of nylon fabric treated only with OA. This indicated that the surface roughness resulting from the TBT treatment played an important role in improving hydrophobicity of the treated nylon fabric. The resistance to water penetration and the repellency of water spray of nylon fabric treated with BTCA, TBT and OA were respectively measured to be 27.64 mbar and 85 out of 100.


2017 ◽  
Vol 8 (20) ◽  
pp. 3045-3049 ◽  
Author(s):  
Gérald Lopez ◽  
Marc Guerre ◽  
Bruno Améduri ◽  
Jean-Pierre Habas ◽  
Vincent Ladmiral

A 4-arm PVDF photocrosslinked coating displays outstanding adhesion properties to a metal surface, and tunable surface energy and water contact angle.


2017 ◽  
Vol 268 ◽  
pp. 87-91
Author(s):  
Syarinie Azmi ◽  
Ramli Arifin ◽  
Sib Krishna Ghoshal

Economically viable and maintenance free glass surfaces with improved hydrophobicity are highly demanding in the recent nanotechnology era. Deposition of pollutants and dirt on glass surface that not only causes visual obscurity but also damages the cultural heritages are still to be researched intensely. It is documented that excellent hydrophobic surfaces (with contact angle greater than 90o) can be achieved by controlling the surface wettability, where liquid droplets remain spherical on such surfaces. Selection of materials and the preparation method play a significant role towards such accomplishments. Stirred by this idea, we explored the feasibility of fabricating super-hydrophobic tellurite glass systems by facilely varying the compositions of different constituents. Highly transparent and thermally stable ternary tellurite glass system with chemical composition of (80-x)TeO2 – xSiO2 – 20ZnO, where x = 0.00 to 0.20 mol% are synthesized via conventional melt-quenching method. Samples are characterized using Atomic Force Microscopy (AFM) and contact angle measurements. The impact of SiO2 concentrations variation on the surface roughness, surface energy, and hydrophobic properties are inspected. Glass surface roughness as much as 9.885 nm is attained. The optimal value of water contact angle is discerned to be 101.02° for 0.1 mol% of SiO2 incorporation into the amorphous tellurite host matrix. Besides, the surface energy revealed an inverse proportionality to the water contact angle. This achieved contact angle (greater than 90°) makes this hydrophobic glass surface beneficial for diverse applications. It is established that the present glass composition may be prospective for the development of super-hydrophobic surfaces.


2008 ◽  
Vol 3 (4) ◽  
pp. 155892500800300 ◽  
Author(s):  
Karthik Ramaratnam ◽  
Swaminatha K. Iyer ◽  
Mark K. Kinnan ◽  
George Chumanov ◽  
Phillip J. Brown ◽  
...  

It is well established that the water wettability of materials is governed by both the chemical composition and the geometrical microstructure of the surface.1 Traditional textile wet processing treatments do indeed rely fundamentally upon complete wetting out of a textile structure to achieve satisfactory performance.2 However, the complexities introduced through the heterogeneous nature of the fiber surfaces, the nature of the fiber composition and the actual construction of the textile material create difficulties in attempting to predict the exact wettability of a particular textile material. For many applications the ability of a finished fabric to exhibit water repellency (in other words low wettability) is essential2 and potential applications of highly water repellent textile materials include rainwear, upholstery, protective clothing, sportswear, and automobile interior fabrics. Recent research indicates that such applications may benefit from a new generation of water repellent materials that make use of the “lotus effect” to provide ultrahydrophobic textile materials.3,4 Ultrahydrophobic surfaces are typically termed as the surfaces that show a water contact angle greater than 150°C with very low contact angle hysteresis.4 In the case of textile materials, the level of hydrophobicity is often determined by measuring the static water contact angle only, since it is difficult to measure the contact angle hysteresis on a textile fabric because of the high levels of roughness inherent in textile structures.


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