Evolution of the Surface Structure and Functional Properties of the Electroconducting Polymer Coatings onto Porous Films

Composite systems containing electroconducting polymer coatings (polyaniline and polypyrrole) applied to porous films of semicrystalline polymers (polyethylene, polypropylene, and polyvinylidene fluoride) have been prepared. Porous supports were obtained in the process based on polymer melt extrusion with subsequent annealing, uniaxial extensions, and thermal stabilization. Conducting coatings were formed by the oxidative polymerization of the monomers directly onto the porous supports. The structure (overall porosity, permeability, pore sizes, factor of orientation) and morphology (specific surface and character of the film surface) of the supports were characterized by sorptometry, filtration porosimetry, atomic force microscopy (AFM), and X-ray scattering techniques. It was observed that the porous supports have a strongly developed relief surface which is formed in the pore formation process. It was proven by scanning electron microscopy (SEM) that the porous supports have an oriented structure, and the surface of the composites is defined by the morphology inherent in the conducting component. It was shown that these composites (porous support/conducting coating) demonstrate electric conductivity both along the surface and between surfaces. It was demonstrated that the deposition of conducting coatings leads to an increase in the water wettability of the composites compared with pronounced hydrophobic supports. The composites are characterized by good adhesion between components due to a relief film surface as well as high mechanical strength and elasticity provided by the oriented character of the supports.

Low friction bio-inspired polydopamine/polytetrafluoroethylene coating performance in hydrodynamic bearings

Purpose Low friction polymer coatings able to withstand high loadings and many years of continuous operation are difficult to formulate at low cost, but could find many applications in industry. This study aims to analyze and compare friction and wear performance of novel polydopamine/polytetrafluoroethylene (PDA/PTFE) and traditional tin Babbitt coatings applied to an industrial journal bearing. Design/methodology/approach This paper tested PTFE based coating, co-deposited with PDA, a biopolymer allowing sea mussels to adhere to ocean rocks. This coating was deposited on flat steel substrates and on a curved cast iron hydrodynamic journal bearing surface. The flat substrates were analyzed with a tribometer and an optical microscope, while the coated bearing liners were tested in an industrial laboratory setting at different speeds and different radial loads. Findings PDA/PTFE coating showed 2-3 times lower friction compared to traditional tin Babbitt for flat substrates, but higher friction in the bearing liners. PDA/PTFE also showed considerable wear through coating delamination and abrasion in the bearing liners. Research limitations/implications Five future modifications to mitigate coating flaws are provided, which include modifications to coating thickness and its surface finish. Originality/value While the novel coating showed excellent results on flat substrates, coating performance in a large scale bearing was found to be poor. This study shows that coating preparation needs to be improved to avoid frictional losses and unwanted damage to bearings. We provide several routes that could improve coating performance in industrial applications.

SAFETY OF PAPER PACKAGING MATERIALS WITH POLYMER COATINGS

Background. Packaging materials that are intended for contact with food are subject to the strictest requirements for their safety. When choosing packaging material for such products, first of all it is necessary to ensure the required level of sanitary and hygienic characteristics. The aim of the study is to assess the safety of moisture-resistant waterproof and moisture-resistant and water-resistant waterproof PPM (paper packaging materials) with a polymer coating. Materials and methods.The object of the study is PPM, made by processing the base paper with coatings based on PVA (polyvinyl alcohol) and PAAEX (polyamidamine-pichlorohydrin). The safety of the developed packaging materials was assessed by organoleptic and physicochemical methods for the presence of foreign tastes and odors, the level of migration of vinyl acetate and epichlorohydrin, the content of zinc, lead, cadmium and microbiological indicators by standard methods. Results. Packaging paper must meet the requirements of current regulations in terms of quality, and its use is allowed subject to compliance with state sanitary norms. Studies of organoleptic characteristics of extracts of paper packaging materials did not reveal the presence of foreign tastes and odors. Determination of the amount of migration of harmful substances, namely vinyl acetate and epichlorohydrin, showed that the transition of the components of the solutions, which are impregnated with paper materials is within acceptable limits. The content of zinc and lead was 25 and 3 times less than the maximum allowed by regulations. The microbiological parameters of the developed paper packaging materials meet the regulatory requirements and allow their use for food packaging. Conclusion. Developed new types of paper packaging materials on the level of migration of toxic compounds (vinyl acetate, epichlorohydrin), heavy metal content and microbiological indicators meet the requirements for packaging both food and non-food products of pharmaceutical, medical, cosmetic and other industries.

Designing polymer coatings for lithium metal protection

Protection of lithium metal has been one of the great challenges to realize a long-life, high-energy-density battery. Polymer coatings on lithium metal surface have been proven to be an effective protection method in terms of improved morphology, higher coulombic efficiency, and a longer cycle life. However, there is a variety of design principles of polymer coatings proposed by the research community, and the influence of polymer swelling in liquid electrolytes remains poorly understood. Herein we use crosslinking density and solvent–polymer interaction to quantitatively explain the mechanical property and the ion-transport property of polymer coatings when swollen in liquid electrolytes. Low crosslinking density is beneficial for reducing the rigidity and enhancing the viscosity of the polymer. Ion conductivity increases with the swelling ratio, and activation energy of lithium-ion transport increases in a polar polymer with strong ion–polymer coupling. We propose that polymer coatings must be combined with the emerging electrolytes with unconventional solvent compositions to realize a practical high-performance lithium metal battery. This study can provide design guidelines for polymer coatings through the optimized interactions with upcoming high-performance electrolytes.

Technologies for the Production of Machine-Building Composite Polymer Materials and Coatings Working in Contact With Raw Cotton

Based on numerous analyses of the research results, a technology was developed for obtaining the developed composite thermosetting polymer coatings based on thermosetting polymers-epoxy oligomers ED-20, FAED-20 and FEIS-30 plasticizer, dibutyl phthalate, polyethylene polyamine hardener and industrial waste and organomineral ingredients, as well as a technology for applying antifriction-strength composite polymer coatings for machine-building purposes on metal surfaces of products of various machines and mechanisms.

Long-term corrosion protection of styrene acrylic coatings enhanced by fluorine and nitrogen co-doped graphene oxide

Graphene materials are widely used as a physical barrier when applying anticorrosion polymer coatings due to their large surface area and layered structure. However, the electrical conductivity of intrinsic graphene can accelerate galvanic corrosion and shorten the protection period. In this work, fluorine and nitrogen co-doped graphene oxide (FNGO) was synthesized by a hydrothermal process and acted as an anticorrosion filler in waterborne styrene acrylic coatings. Styrene acrylic coatings with 0.4 wt% FNGO showed a corrosion current density that was two orders of magnitude lower than the other samples in the potential polarization test and the largest impedance modulus in the electrochemical impedance spectroscopy (EIS) results. The outstanding corrosion protection was attributed to the graphene acting as a physical barrier and the synergistic effect of the doped fluorine and nitrogen. In addition to the “labyrinth effect” of the graphene matrix, the nitrogen atoms inserted in the graphene plane and fluorine atoms grafted on the graphene simultaneously adjusted the electrical properties of graphene, prohibiting electron transport between it and the styrene acrylic resin matrix. This result indicates that doped graphene oxide has great potential to increase the corrosion resistance of waterborne coatings.

Decontamination-Induced Modification of Bioactivity in Essential Oil-Based Plasma Polymer Coatings

Plasma polymer coatings fabricated from Melaleuca alternifolia essential oil and its derivatives have been previously shown to reduce the extent of microbial adhesion on titanium, polymers, and other implantable materials used in dentistry. Previous studies have shown these coatings to maintain their performance under standard operating conditions; however, when used in e.g., a dental implant, these coatings may inadvertently become subject to in situ cleaning treatments, such as those using an atmospheric pressure plasma jet, a promising tool for the effective in situ removal of biofilms from tissues and implant surfaces. Here, we investigated the effect of such an exposure on the antimicrobial performance of the Melaleuca alternifolia polymer coating. It was found that direct exposure of the polymer coating surface to the jet for periods less than 60 s was sufficient to induce changes in its surface chemistry and topography, affecting its ability to retard subsequent microbial attachment. The exact effect of the jet exposure depended on the chemistry of the polymer coating, the length of plasma treatment, cell type, and incubation conditions. The change in the antimicrobial activity for polymer coatings fabricated at powers of 20–30 W was not statistically significant due to their limited baseline bioactivity. Interestingly, the bioactivity of polymer coatings fabricated at 10 and 15 W against Staphylococcus aureus cells was temporarily improved after the treatment, which could be attributed to the generation of loosely attached bioactive fragments on the treated surface, resulting in an increase in the dose of the bioactive agents being eluted by the surface. Attachment and proliferation of Pseudomonas aeruginosa cells and mixed cultures were less affected by changes in the bioactivity profile of the surface. The sensitivity of the cells to the change imparted by the jet treatment was also found to be dependent on their origin culture, with mature biofilm-derived P. aeruginosa bacterial cells showing a greater ability to colonize the surface when compared to its planktonic broth-grown counterpart. The presence of plasma-generated reactive oxygen and nitrogen species in the culture media was also found to enhance the bioactivity of polymer coatings fabricated at power levels of 10 and 15 W, due to a synergistic effect arising from simultaneous exposure of cells to reactive oxygen and nitrogen species (RONS) and eluted bioactive fragments. These results suggest that it is important to consider the possible implications of inadvertent changes in the properties and performance of plasma polymer coatings as a result of exposure to in situ decontamination, to both prevent suboptimal performance and to exploit possible synergies that may arise for some polymer coating-surface treatment combinations.