Metallurgical Failure Investigation of Fractured Spring Seals

2021 ◽  
Vol 58 (8) ◽  
pp. 539-549
Author(s):  
A. Neidel ◽  
E. Cagliyan ◽  
B. Fischer

Abstract Elastic sealing elements used in combustion chamber assemblies of heavy-duty gas turbine engines used for power generation fractured from high cycle fatigue failure. The subject assembly was burner rig tested in a special testing facility. It was speculated that the affected spring seals likely failed due to forced excitation during burner rig testing, since no material imperfections or fabrication flaws, such as spot weld imperfections, were detected that could have contributed to the failure.

Author(s):  
Sanford Fleeter ◽  
Patrick B. Lawless

Abstract This paper is directed at providing the smart structure technology community an introduction to aircraft gas turbine engines issues that might be addressed, i.e. smart/active propulsion systems. Specifically, in gas turbine engines, smart structures can (1) influence performance, stability, noise and high cycle fatigue by providing airfoil aerodynamic control, (2) alleviate or avoid high cycle fatigue due to flutter and forced response by introducing damping intra structures, and (3) provide health monitoring. However, the benefits-to-cost ratio of the added complexity of incorporating smart materials into gas turbine engines must be large as smart materials and actuator/control systems are not a simple solution to complex problems. The prime selling point of smart structure technology to current state-of-the-art gas turbine engines may be adaptability to age, mission, and the environment.


2006 ◽  
Vol 128 (4) ◽  
pp. 826-839 ◽  
Author(s):  
Mustapha A. Chaker ◽  
Cyrus B. Meher-Homji ◽  
Thomas Mee

The inlet fogging of gas turbine engines for power augmentation has seen increasing application over the past decade. This paper provides the results of extensive experimental and theoretical studies conducted on impaction pin fog nozzles. It covers the important area of the fog plume pattern of impaction pin nozzles and examines fog-plume uniformity. The subject of sprinkle (large droplet formation) from the nozzles is also examined in detail and is shown to be nonsignificant. The effect, on evaporation rate, of ambient climatic conditions and the location of the fog nozzle with respect to the gas turbine inlet duct has been analytically and experimentally analyzed. An analytical model is used to study the evaporation dynamics of fog droplets injected in the inlet ducts. The model is validated experimentally in a wind tunnel.


Author(s):  
Dariusz Kozak ◽  
Paweł Mazuro

Current commercial and heavy-duty powertrains are geared towards emissions reduction. Energy recovery from exhaust gases has great potential, considering the mechanical work to be transferred back to the engine. For this purpose, an additional turbine can be implemented behind a turbocharger; this solution is called turbocompounding (TC). This paper considers the adaptation of turbine wheels and gearboxes of small turboshaft and turbojet engines into a two-stage TC system for a six-cylinder opposed-piston engine that is currently under development. The initial conditions are presented in the first section, while a comparison between small turboshaft and turbojet engines and their components for TC is presented in the second section. Based on the comparative study, a total number of 7 turbojet and 8 turboshaft engines were considered for the TC unit.


Author(s):  
Mustapha A. Chaker ◽  
Cyrus B. Meher-Homji ◽  
Thomas Mee

The inlet fogging of gas turbine engines for power augmentation has seen increasing application over the past decade. This paper provides the results of extensive experimental and theoretical studies conducted on impaction pin fog nozzles. It covers the important area of the fog plume pattern of impaction pin nozzles and examines fogplume uniformity. The subject of sprinkle (large droplet formation) from the nozzles is also examined in detail and is shown to be nonsignificant. The effect, on evaporation rate, of ambient climatic conditions and the location of the fog nozzle with respect to the gas turbine inlet duct has been analytically and experimentally analyzed. An Analytical model is used to study the evaporation dynamics of fog droplets injected in the inlet ducts the model is validated experimentally in a wind tunnel.


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