Development of a technology for the production of high-purity Al2O3 powders based on raw materials from the Ural region

Author(s):  
I. D. Kashcheev ◽  
K. G. Zemlyanoy ◽  
A. V. Doronin

This article is devoted to the integrated use of technogenic and natural aluminous raw materials in order to extract valuable components while solving environmental problems. The analysis of the granulation process of kaolin in the Ural region with the addition of an aqueous solution of sulfuric acid and subsequent firing of granules is carried out. Sulfuric acid leaching of kaolin-containing raw materials at various acid concentrations and the duration of the precipitate was considered. The obtained aluminum hydroxide powders were certified.

2021 ◽  
Vol 3 (6 (111)) ◽  
pp. 32-40
Author(s):  
Eko Sulistiyono ◽  
Murni Handayani ◽  
Agus Budi Prasetyo ◽  
Januar Irawan ◽  
Eni Febriana ◽  
...  

Indonesia has very abundant reserves of silica, but progressive studies on the deposition of this material are very few, resulting in limited applications of silica. This work refers to the purification of silica from quartz sand originated from Sukabumi, Indonesia to obtain high-purity silica, which can be applied as important raw materials for special purposes. The aim of our research is to improve low-grade silica from quartz sand by removing impurities, especially aluminum and iron removal, using sulfuric acid leaching. In order to achieve the aim, the effect of reaction time and sulfuric acid concentration on the leaching process was investigated. The effectiveness of sulfuric acid for the impurities removal was observed. The chemical composition of the samples before and after leaching was studied using X-ray fluorescence. The mineralogical analysis of the starting materials and the products was conducted using X-ray diffraction. Microstructure analysis was performed using a scanning electron microscope, and EDS test was used to show the element composition at different points. The experimental results show that the optimum condition of the leaching process occurs at a reaction time of 5 hours with a sulfuric acid concentration of 10 N. The silica levels increase from 93.702 % to 96.438 %. Aluminum and iron impurities reduced from 4.691 % to 2.712 % and from 0.641 % to 0.094 %, respectively. At this optimum point, sulfuric acid is very effective to remove aluminum and iron impurities up to 42 % and 85 %, respectively. The results of this research can be a very significant opportunity to increase the value added of quartz sand from Sukabumi, which can enhance the quality of low-grade silica to provide better raw materials for glass industries.


Crystals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 810
Author(s):  
Zhanyong Guo ◽  
Ping Guo ◽  
Guang Su ◽  
Fachuang Li

In this paper, nickel-containing residue, a typical solid waste produced in the battery production process, was used to study the cavitation characteristics of ultrasonic waves in a liquid–solid reaction. The ultrasonically-enhanced leaching technology for multicomponent and complex nickel-containing residue was studied through systematic ultrasonic-conventional comparative experiments. An ultrasonic leaching kinetics model was established which provided reliable technological guidance and basic theory for the comprehensive utilization of nickel-containing residue. In the study, it was found that ultrasonically-enhanced leaching for 40 min obtained the same result as conventional leaching for 80 min, and the Ni extraction degree reached more than 95%. According to the kinetic fitting of the leaching process, it was found that the sulfuric acid leaching process belonged to the diffusion-controlled model of solid product layers under conventional and ultrasonic conditions, and the activation energy of the reaction was Ea1 = 17.74 kJ/mol and Ea2 = 5.04 kJ/mol, respectively.


2021 ◽  
Vol 1036 ◽  
pp. 104-113
Author(s):  
Hong Fei Guo ◽  
Bao Chao ◽  
Zeng Qi Zhao ◽  
Ding Nan

Graphite is a strategically scarce resource, and the preparation of high-purity graphite is the prerequisite and basis for the application of graphite. In order to determine the optimal purification technology parameters of an ultra-large flake graphite mine pneumatic separation ore with a fixed carbon content of 77.69%, a particle size of mainly 10 to 40 mesh, and main impurities of calcium carbonate, iron oxide and silica , two additional experiments of acid method and alkali method were added on the basis of alkali-acid method, to investigate the purification effect of different technological processes and acid leaching times on graphite raw materials, as well as to analyze the retention extent of different methods and alkali fusion temperature on graphite ultra-large flake structure. The results show that all three methods can increase the fixed carbon content of graphite to above 99%. However, compared with the acid method and the alkali method, the alkali-acid method can obtain high-purity graphite while also better protecting the graphite's ultra-large flake structure. The optimal fusion temperature is 400 °C, the optimal acid leaching time is 30% sulfuric acid thrice and 5% hydrofluoric acid once. After purification, the fixed carbon content of the product exceeds 99.97%.


2021 ◽  
pp. 105799
Author(s):  
Chengjin Xu ◽  
Ling Li ◽  
Miaomiao Zhang ◽  
Xiao Meng ◽  
Xiujing Peng ◽  
...  

2013 ◽  
Vol 789 ◽  
pp. 522-530 ◽  
Author(s):  
Latifa Hanum Lalasari ◽  
Rudi Subagja ◽  
Akhmad Herman Yuwono ◽  
Florentinus Firdiyono ◽  
Sri Harjanto ◽  
...  

lmenite (FeO.TiO2) ore from Bangka island-Indonesia is a potential raw material for synthesizing titanium dioxide (TiO2), which can be used further as pigmen and photocatalyst. The fabrication of TiO2 particles from ilmenite can be carried out through the solvent extraction using sulfuric acid route. Therefore, the solubility of the ilmenite ore in sulfuric acid environment is one of the key factors to obtain the desired TiO2 particles. The current research is aimed at comparing the solubility of pristine Bangka ilmenite ore with that of precedingly decomposed by sodium hidroxide (NaOH) in pressurized and atmospheric reflux reactors. The dissolution of both precursors was carried out in those reactors under various temperatures of 75, 100, 125, 150 and 175°C. The results showed that the optimum dilution was achieved at 150°C. The obtained recovery of ilmenite was 88.8 % for the pressurized reactor and 75.5% for the atmospheric reflux reactor. The solubility of titanium (Ti) element increased steadily to reach a recovery of 68% at 150°C and decreased significantly afterwards. It was also found that the increase of iron (Fe) element solubility was proportional to the increase of processing temperatures.


Minerals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1392
Author(s):  
Alidor Shikika ◽  
Francois Zabene ◽  
Fabrice Muvundja ◽  
Mac C. Mugumaoderha ◽  
Julien L. Colaux ◽  
...  

A novel approach for Ta and Nb extraction consisting of the pre-treatment of a coltan-bearing ore with an ammonium bifluoride sub-molten salt and subsequent acid leaching has been studied. The effects from ore granulometry, ammonium bifluoride (ABF) to ore mass ratio, temperature and duration of fluorination on the degree of Ta and Nb extraction were examined. The ABF to ore ratio and process temperature were found to have the most pronounced impact on extraction efficiency. The following optimal process conditions were determined: ore granulometric fraction (−75 + 45 µm), ABF-ore (5/1), fluorination temperature (200 °C) and fluorination time (2.5 h). Maintaining these parameters enabled about 94% of Ta and 95% of Nb to be brought into solution during the sulfuric-acid-leaching stage. A comparison of the proposed method with previously reported studies suggests that due to the effects of mechanical agitation and the recirculation of the HF-containing gaseous phase back into the process, the dosage rate of ABF at the fluorination stage could be reduced significantly without sacrificing the overall recovery of Ta and Nb. In such a way, the approach could offer added environmental benefits since release of fluoride-containing effluents into the environment could be limited.


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