scholarly journals Determining the Optimum Conditions for Heat Treatment of Cold Rolling Mill Rolls by Studying Their Influence on the Microstructure and Properties of the Billet

2019 ◽  
pp. 449-459
Author(s):  
Polina A. Krapivina ◽  
Michael A. Gervasyev
Keyword(s):  
Heat Treatment ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Original Structure ◽  
Process Conditions ◽  
Optimum Conditions ◽  
Cold Rolling Mill ◽  
Steel Microstructure ◽  
Carbide Network ◽  
Treatment Conditions

Quality, reliability, and service durability of mill rolls are critical factors determining the quality of finished products and efficiency of rolling mills. The main problem that arises in the course of production of steel forged mill rolls is selection of reasonable conditions of heat treatment. As far as the size of the grain with an original structure and the pattern of distribution of separate structural components within the billet play a significant role in formation of final properties of the article, the objectives of this work are studying the heat treatment influence on the microstructure and hardness of steel mill rolls and development of reasonable process conditions on the basis of obtained data, in particular: determining the optimum conditions of primary heat treating the cold rolling mill rolls after their forging to reach the homogeneous structure and reduce the carbide grid score and carbide liquation; determining the optimum conditions of secondary thermal treatment of cold rolling mill rolls to provide the hardness within the range of about 300 HB, favorable structure for industrial frequency current hardening and reduction of carbide network score and carbide liquation; determining the hardening temperature, holding time and cooling rate to obtain the optimum structure and hardness within the range of 650-700 HB. Optimization of heat treatment conditions and analysis of steel microstructure have been performed with the application of cylindrical items (diameter 30 mm, height 20 mm) cut from the sample and template. Based on the study findings some microscopic images of steel microstructure after application of certain heat treatment conditions have been made and data on carbide network and current grain evaluation have been obtained

Developing an effective diagnosis for safety improvement in steelworks

2005 ◽  
Vol 4 (4) ◽  
pp. 229-240
Author(s):  
A.R. Hale ◽  
H.A. v.d. Waterbeemd ◽  
R. Potter ◽  
B.H. Heming ◽  
P.H.J.J. Swuste ◽  
...  
Keyword(s):  
Control System ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Safety Management ◽  
Risk Control ◽  
Cold Rolling Mill ◽  
Rich Picture ◽  
Safety Improvement ◽  
Effective Diagnosis ◽  
Current Risk

The paper describes the methods used for a study of the safety management system and culture of a cold rolling mill in a steel plant. It uses data from diverse sources which can be validated against each other and combined to produce a rich picture of the current risk control system and its shortcomings. The paper also describes the proposed improvements and what the plant chose to implement. This step also throws light on the culture of the plant.

FEM Analysis of Profile Control Capability during Rolling in a 6-High CVC Cold Rolling Mill

2014 ◽  
Vol 988 ◽  
pp. 257-262 ◽  
Author(s):  
Ke Zhi Linghu ◽  
Zheng Yi Jiang ◽  
Fei Li ◽  
Jing Wei Zhao ◽  
Meng Yu ◽  
...  
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Rolling Force ◽  
Fem Analysis ◽  
Continuous Variable ◽  
Cold Rolling Mill ◽  
Strip Rolling ◽  
Roll Bending ◽  
Profile Control ◽  
Control Capability

A 3D elastic-plastic finite element method (FEM) model of cold strip rolling for 6-high continuous variable crown (CVC) rolling mill was developed. The rolling force distributions were obtained by the internal iteration processes. The calculated error has been significantly reduced by the developed model. the absolute error between the simulated results and the actual values is obtained to be less than 10μm, and relative error is less than 1%. The developed model is significant in investigating the profile control capability of the CVC cold rolling mill in terms of work roll bending, intermediate roll bending and intermediate roll shifting.

Optimization of the technological and thermal conditions in a reversing cold rolling mill

2015 ◽  
Vol 2015 (1) ◽  
pp. 30-35 ◽  
Author(s):  
E. A. Garber ◽  
A. E. Aleshin ◽  
S. S. Degtev ◽  
A. I. Traino
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Thermal Conditions ◽  
Cold Rolling Mill

Thickness Indirect Measurement Method for Direct Pulling Pilot Cold Rolling Mill

2011 ◽  
Vol 189-193 ◽  
pp. 2670-2674
Author(s):  
Zhi Jie Jiao ◽  
Chun Yu He ◽  
Jian Ping Li ◽  
Xiang Hua Liu
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Measurement Method ◽  
Rolling Process ◽  
Indirect Measurement ◽  
Cold Rolling Mill ◽  
Movement Data ◽  
Program Flow ◽  
New Type ◽  
Exit Speed

Pilot cold rolling mill is the important tool for the cold rolling process researching and new steel grade development. According to the design of the new type direct pulling pilot cold rolling mill, based on the mass flow constant principle, strip exit thickness indirect measurement method is studied. During rolling, strip entry and exit speed can be calculated accurately according to the measured value of two sides’ clamps movement. Data filtering treatment is adopted and program flow chart is designed. Based on the material entry thickness measured manually, exit thickness of all passes can be measured indirectly. This thickness indirect measurement method has been applied successfully on the new type pilot cold rolling mill, and the measurement results show that this method has a good accuracy.

Effects of Heat Treatment on Microstructure Parameters, Mechanical Properties and Cold Resistance of Sparingly Alloyed High-Strength Steel

2021 ◽  
Vol 410 ◽  
pp. 197-202
Author(s):  
Pavel P. Poleckov ◽  
Olga A. Nikitenko ◽  
Alla S. Kuznetsova
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Cold Resistance ◽  
Heating Temperature ◽  
High Strength ◽  
Steel Microstructure ◽  
Treatment Conditions ◽  
Microstructure Parameters ◽  
Temperature Impact ◽  
Low Temperature Impact Toughness

This study considers the influence of various heat treatment conditions on the change of steel microstructure parameters, mechanical properties and cold resistance at a temperature of-60 °C. The common behavior of these properties is considered depending on the heating temperature used for quenching and subsequent tempering. Based on the obtained results, heat treatment conditions are proposed that provide a combination of a guaranteed yield point σ0.2 ≥600 N/mm2 with a low-temperature impact toughness KCV-60 ≥50 J/cm2 and plasticity δ5 ≥17%. The obtained research results are intended for industrial use at the mill "5000" site of MMK PJSC.

The influence of medium-temperature electric tempering of cold rolling mill work rolls on their life

Metallurgist ◽  
1973 ◽  
Vol 17 (12) ◽  
pp. 885-888
Author(s):  
E. I. Treiger ◽  
M. V. Gedeon ◽  
A. Z. Komanovskii
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Cold Rolling Mill ◽  
Medium Temperature ◽  
Work Rolls
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