Studies of filtering effect on fault diagnosis of spindle device in hoist

2021 ◽  
Vol 63 (6) ◽  
pp. 348-356
Author(s):  
Jun Gu ◽  
Yuxing Peng ◽  
Bobo Cao
Keyword(s):  
Fault Diagnosis ◽  
Wavelet Packet ◽  
Correct Diagnosis ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Practical Significance ◽  
Support Vector ◽  
Mode Decomposition ◽  
Core Components ◽  
Filtering Effect

Spindle devices, which are among the core components of mine hoists, are typical rotor-bearing systems. Vibration-based fault diagnosis techniques are often used to help prevent mechanical failures of such systems. The fault vibration signals generally include pulse information reflecting fault type, independent vibration components caused by other non-faulty mechanical components, noise in the surrounding environment and so on. The reduction of noise in the vibration signal collected by the sensor is of practical significance for the correct diagnosis of subsequent rotating machinery faults. To solve this problem, a fault diagnosis method based on a smooth (SM) filtering algorithm combined with variational mode decomposition (VMD) and a support vector machine (SVM) is proposed. Wavelet transform (WT) and wavelet packet transform (WPT) methods are used to compare the noise reduction. The reliability and effectiveness of the method are verified by experiments on a hoist mechanical fault simulator. Experimental results show that the proposed method has high prediction accuracy and can provide a good practical reference for fault diagnosis of rotating machinery.

scholarly journals A Lighted Deep Convolutional Neural Network Based Fault Diagnosis of Rotating Machinery

Sensors ◽  
2019 ◽  
Vol 19 (10) ◽  
pp. 2381 ◽  
Author(s):  
Shangjun Ma ◽  
Wei Cai ◽  
Wenkai Liu ◽  
Zhaowei Shang ◽  
Geng Liu
Keyword(s):  
Fault Diagnosis ◽  
Wavelet Packet ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Learning Ability ◽  
Support Vector ◽  
Deep Convolutional Neural Networks ◽  
Convolutional Network ◽  
Memory Space ◽  
Distribution Features

To improve the fault diagnosis performance for rotating machinery, an efficient, noise-resistant end-to-end deep learning (DL) algorithm is proposed based on the advantages of the wavelet packet transform in vibration signal processing (the capability to extract multiscale information and more spectral distribution features) and deep convolutional neural networks (good classification performance, data-driven design and high transfer-learning ability). First, a vibration signal is subjected to pyramid wavelet packet decomposition, and each sub-band coefficient is used as the input for each channel of a deep convolutional network (DCN). Then, based on the lightweight modeling requirements and techniques, a new DCN structure is designed for the fault diagnosis. The proposed algorithm is compared with the support vector machine algorithm and the published DL algorithms based on a bearing dataset produced by Case Western Reserve University. The experimental results show that the proposed algorithm is superior to the existing algorithms in terms of accuracy, memory space, computational complexity, noise resistance, and transfer performance, producing good results.

scholarly journals Application of SVM and SVD Technique Based on EMD to the Fault Diagnosis of the Rotating Machinery

2009 ◽  
Vol 16 (1) ◽  
pp. 89-98 ◽  
Author(s):  
Junsheng Cheng ◽  
Dejie Yu ◽  
Jiashi Tang ◽  
Yu Yang
Keyword(s):  
Fault Diagnosis ◽  
Feature Vector ◽  
Roller Bearing ◽  
Vibration Signal ◽  
Singular Values ◽  
Rotating Machinery ◽  
Support Vector ◽  
Intrinsic Mode Functions ◽  
Vibration Signals ◽  
Mode Decomposition

Targeting the characteristics that periodic impulses usually occur whilst the rotating machinery exhibits local faults and the limitations of singular value decomposition (SVD) techniques, the SVD technique based on empirical mode decomposition (EMD) is applied to the fault feature extraction of the rotating machinery vibration signals. The EMD method is used to decompose the vibration signal into a number of intrinsic mode functions (IMFs) by which the initial feature vector matrices could be formed automatically. By applying the SVD technique to the initial feature vector matrices, the singular values of matrices could be obtained, which could be used as the fault feature vectors of support vector machines (SVMs) classifier. The analysis results from the gear and roller bearing vibration signals show that the fault diagnosis method based on EMD, SVD and SVM can extract fault features effectively and classify working conditions and fault patterns of gears and roller bearings accurately even when the number of samples is small.

scholarly journals Fault Diagnosis Approach for Rotating Machinery Based on Feature Importance Ranking and Selection

2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Zong Yuan ◽  
Taotao Zhou ◽  
Jie Liu ◽  
Changhe Zhang ◽  
Yong Liu
Keyword(s):  
Fault Diagnosis ◽  
Wavelet Packet ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Ranking And Selection ◽  
Fault Features ◽  
Feature Importance ◽  
Importance Ranking ◽  
Common Signal ◽  
Diagnosis Approach

The key to fault diagnosis of rotating machinery is to extract fault features effectively and select the appropriate classification algorithm. As a common signal decomposition method, the effect of wavelet packet decomposition (WPD) largely depends on the applicability of the wavelet basis function (WBF). In this paper, a novel fault diagnosis approach for rotating machinery based on feature importance ranking and selection is proposed. Firstly, a two-step principle is proposed to select the most suitable WBF for the vibration signal, based on which an optimized WPD (OWPD) method is proposed to decompose the vibration signal and extract the fault information in the frequency domain. Secondly, FE is utilized to extract fault features of the decomposed subsignals of OWPD. Thirdly, the categorical boosting (CatBoost) algorithm is introduced to rank the fault features by a certain strategy, and the optimal feature set is further utilized to identify and diagnose the fault types. A hybrid dataset of bearing and rotor faults and an actual dataset of the one-stage reduction gearbox are utilized for experimental verification. Experimental results indicate that the proposed approach can achieve higher fault diagnosis accuracy using fewer features under complex working conditions.

scholarly journals Mechanical Fault Diagnosis for HV Circuit Breakers Based on Ensemble Empirical Mode Decomposition Energy Entropy and Support Vector Machine

2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Jianfeng Zhang ◽  
Mingliang Liu ◽  
Keqi Wang ◽  
Laijun Sun
Keyword(s):  
Support Vector Machine ◽  
Fault Diagnosis ◽  
Circuit Breaker ◽  
Vibration Signal ◽  
Ensemble Empirical Mode Decomposition ◽  
Support Vector ◽  
Time Segment ◽  
Vibration Signals ◽  
Equal Time ◽  
Mode Decomposition

During the operation process of the high voltage circuit breaker, the changes of vibration signals can reflect the machinery states of the circuit breaker. The extraction of the vibration signal feature will directly influence the accuracy and practicability of fault diagnosis. This paper presents an extraction method based on ensemble empirical mode decomposition (EEMD). Firstly, the original vibration signals are decomposed into a finite number of stationary intrinsic mode functions (IMFs). Secondly, calculating the envelope of each IMF and separating the envelope by equal-time segment and then forming equal-time segment energy entropy to reflect the change of vibration signal are performed. At last, the energy entropies could serve as input vectors of support vector machine (SVM) to identify the working state and fault pattern of the circuit breaker. Practical examples show that this diagnosis approach can identify effectively fault patterns of HV circuit breaker.

scholarly journals Study on Frequency Characteristics of Rotor Systems for Fault Detection Using Variational Mode Decomposition

2017 ◽  
Vol 2017 ◽  
pp. 1-11 ◽  
Author(s):  
Kai Chen ◽  
Xin-Cong Zhou ◽  
Jun-Qiang Fang ◽  
Li Qin
Keyword(s):  
Fault Diagnosis ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Intrinsic Mode Functions ◽  
Rotor Systems ◽  
Multicomponent Signal ◽  
Mode Decomposition ◽  
Nonlinear Features ◽  
Adaptive Signal Decomposition ◽  
Adaptive Signal

Due to the complicated structure, vibration signal of rotating machinery is multicomponent with nonstationary and nonlinear features, so it is difficult to diagnose faults effectively. Therefore, effective extraction of vibration signal characteristics is the key to diagnose the faults of rotating machinery. Mode mixing and illusive components existed in some conventional methods, such as EMD and EEMD, which leads to misdiagnosis in extracting signals. Given these reasons, a new fault diagnosis method, namely, variation mode decomposition (VMD), was proposed in this paper. VMD is a newly developed technique for adaptive signal decomposition, which can decompose a multicomponent signal into a series of quasi-orthogonal intrinsic mode functions (IMFs) simultaneously, corresponding to the components of signal clearly. To further research on VMD method, the advantages and characteristics of VMD are investigated via numerical simulations. VMD is then applied to detect oil whirl and oil whip for rotor systems fault diagnosis via practical vibration signal. The experimental results demonstrate the effectiveness of VMD method.

scholarly journals Signal Denoising Method Based on Adaptive Redundant Second-Generation Wavelet for Rotating Machinery Fault Diagnosis

2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Na Lu ◽  
Guangtao Zhang ◽  
Yuanchu Cheng ◽  
Diyi Chen
Keyword(s):  
Fault Diagnosis ◽  
Second Generation ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Support Vector ◽  
Signal Denoising ◽  
Denoising Method ◽  
Machine Method ◽  
Second Generation Wavelet ◽  
Machinery Fault Diagnosis

Vibration signal of rotating machinery is often submerged in a large amount of noise, leading to the decrease of fault diagnosis accuracy. In order to improve the denoising effect of the vibration signal, an adaptive redundant second-generation wavelet (ARSGW) denoising method is proposed. In this method, a new index for denoising result evaluation (IDRE) is constructed first. Then, the maximum value of IDRE and the genetic algorithm are taken as the optimization objective and the optimization algorithm, respectively, to search for the optimal parameters of the ARSGW. The obtained optimal redundant second-generation wavelet (RSGW) is used for vibration signal denoising. After that, features are extracted from the denoised signal and then input into the support vector machine method for fault recognition. The application result indicates that the proposed ARSGW denoising method can effectively improve the accuracy of rotating machinery fault diagnosis.

A gearbox fault diagnosis method based on frequency-modulated empirical mode decomposition and support vector machine

2016 ◽  
Vol 232 (2) ◽  
pp. 369-380 ◽  
Author(s):  
Chao Zhang ◽  
Zhongxiao Peng ◽  
Shuai Chen ◽  
Zhixiong Li ◽  
Jianguo Wang
Keyword(s):  
Support Vector Machine ◽  
Fault Diagnosis ◽  
Empirical Mode Decomposition ◽  
Vibration Signal ◽  
Dynamic State ◽  
Support Vector ◽  
Intrinsic Mode Functions ◽  
Vibration Signals ◽  
Mode Decomposition ◽  
Diagnosis Method

During the operation process of a gearbox, the vibration signals can reflect the dynamic states of the gearbox. The feature extraction of the vibration signal will directly influence the accuracy and effectiveness of fault diagnosis. One major challenge associated with the extraction process is the mode mixing, especially under such circumstance of intensive frequency. A novel fault diagnosis method based on frequency-modulated empirical mode decomposition is proposed in this paper. Firstly, several stationary intrinsic mode functions can be obtained after the initial vibration signal is processed using frequency-modulated empirical mode decomposition method. Using the method, the vibration signal feature can be extracted in unworkable region of the empirical mode decomposition. The method has the ability to separate such close frequency components, which overcomes the major drawback of the conventional methods. Numerical simulation results showed the validity of the developed signal processing method. Secondly, energy entropy was calculated to reflect the changes in vibration signals in relation to faults. At last, the energy distribution could serve as eigenvector of support vector machine to recognize the dynamic state and fault type of the gearbox. The analysis results from the gearbox signals demonstrate the effectiveness and veracity of the diagnosis approach.

scholarly journals A Refined Composite Multivariate Multiscale Fluctuation Dispersion Entropy and Its Application to Multivariate Signal of Rotating Machinery

Entropy ◽  
2021 ◽  
Vol 23 (1) ◽  
pp. 128
Author(s):  
Chenbo Xi ◽  
Guangyou Yang ◽  
Lang Liu ◽  
Hongyuan Jiang ◽  
Xuehai Chen
Keyword(s):  
Fault Diagnosis ◽  
Single Channel ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Support Vector ◽  
Data Set ◽  
Rotary Machine ◽  
Gear Fault ◽  
Diagnosis Method ◽  
Low Sensitivity

In the fault monitoring of rotating machinery, the vibration signal of the bearing and gear in a complex operating environment has poor stationarity and high noise. How to accurately and efficiently identify various fault categories is a major challenge in rotary fault diagnosis. Most of the existing methods only analyze the single channel vibration signal and do not comprehensively consider the multi-channel vibration signal. Therefore, this paper presents Refined Composite Multivariate Multiscale Fluctuation Dispersion Entropy (RCMMFDE), a method which extracts the recognition information of multi-channel signals with different scale factors, and the refined composite analysis ensures the recognition stability. The simulation results show that this method has the characteristics of low sensitivity to signal length and strong anti-noise ability. At the same time, combined with Joint Mutual Information Maximisation (JMIM) and support vector machine (SVM), RCMMFDE-JMIM-SVM fault diagnosis method has been proposed. This method uses RCMMFDE to extract the state characteristics of the multiple vibration signals of the rotary machine, and then uses the JMIM method to extract the sensitive characteristics. Finally, different states of the rotary machine are classified by SVM. The validity of the method is verified by the composite gear fault data set and bearing fault data set. The diagnostic accuracy of the method is 99.25% and 100.00%. The experimental results show that RCMMFDE-JMIM-SVM can effectively recognize multiple signals.

The Fault Diagnosis Method for Roller Bearing with Harmonic Wavelet Packet and DT-SVM

2015 ◽  
Vol 724 ◽  
pp. 238-241
Author(s):  
Rui Pan ◽  
Tao Xu ◽  
Yong Liu
Keyword(s):  
Fault Diagnosis ◽  
Wavelet Packet ◽  
Roller Bearing ◽  
Vibration Signal ◽  
Support Vector ◽  
Time Frequency ◽  
Vibration Data ◽  
Electric Engineering ◽  
Harmonic Wavelet ◽  
Diagnosis Method

This paper studies the roller bearing fault diagnosis method with harmonic wavelet packet and Decision Tree-Support Vector Machine (DT-SVM). The harmonic wavelet packet possesses better performances for its box-shaped spectrum and unlimited subdivision compared with the conventional time-frequency feature exaction method. Firstly, the proposed method decomposes the roller bearing vibration signal with harmonic wavelet packet and extracts the feature energy with coefficients of each spectrum. After the feature energy is normalized, feature vector are available. Based on multi-level binary tree, this paper designs the multi-classification SVM model due to its superior nonlinear mapping capability. Three two-classifications are incorporated to diagnosis the roller bearing faults. Finally, the proposed method is illustrated with the vibration data from the roller bearing stand of electric engineering lab in case western reserve university. Experimental results illustrate the higher accuracy of the proposed method compared with conventional method.

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