scholarly journals Evaluasi Kinerja Bagan Kendali Fm Pada Proses Short-Run

2018 ◽  
Vol 17 (1) ◽  
Author(s):  
Darmanto Darmanto

<p><em>The manufacturing production process that is currently trend is short-run. Short-run process is a job shop and a just in-time. These causes the process parameters to be unknown due to unavailability of data and generally a small amount of product. The control chart is one of the control charts which  designed for the short run. The procedure of the control chart follows the concept of succesive difference and under the assumption of the multivariate Normal distribution. The sensitivity level of a control chart is evaluated based on the average run length (ARL) value. In this study, the ARL value was calculated based on the shift simulation of the average vector by recording the first m-point out of the control limits. The average vector shift simulation of the target () is performed simultaneously with the properties of a positive shift (=+ δ). Variations of data size and many variables in this study were m = 20, 50 and p = 2, 4, 8, respectively. Each scheme (a combination of δ, m and p) is iterated 250,000 times. The simulation results show that for all schemes when both parameters are known ARL<sub>0 </sub>≈ 370. But, when parameters are unknown, ARL<sub>1</sub> turn to smaller. This conclusion also implied when the number of p and n are increased, it reduce the sensitivity of the control chart.</em></p>

2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Johnson A. Adewara ◽  
Kayode S. Adekeye ◽  
Olubisi L. Aako

In this paper, two methods of control chart were proposed to monitor the process based on the two-parameter Gompertz distribution. The proposed methods are the Gompertz Shewhart approach and Gompertz skewness correction method. A simulation study was conducted to compare the performance of the proposed chart with that of the skewness correction approach for various sample sizes. Furthermore, real-life data on thickness of paint on refrigerators which are nonnormal data that have attributes of a Gompertz distribution were used to illustrate the proposed control chart. The coverage probability (CP), control limit interval (CLI), and average run length (ARL) were used to measure the performance of the two methods. It was found that the Gompertz exact method where the control limits are calculated through the percentiles of the underline distribution has the highest coverage probability, while the Gompertz Shewhart approach and Gompertz skewness correction method have the least CLI and ARL. Hence, the two-parameter Gompertz-based methods would detect out-of-control faster for Gompertz-based X¯ charts.


2020 ◽  
Vol 1 (1) ◽  
pp. 9-16
Author(s):  
O. L. Aako ◽  
J. A. Adewara ◽  
K. S Adekeye ◽  
E. B. Nkemnole

The fundamental assumption of variable control charts is that the data are normally distributed and spread randomly about the mean. Process data are not always normally distributed, hence there is need to set up appropriate control charts that gives accurate control limits to monitor processes that are skewed. In this study Shewhart-type control charts for monitoring positively skewed data that are assumed to be from Marshall-Olkin Inverse Loglogistic Distribution (MOILLD) was developed. Average Run Length (ARL) and Control Limits Interval (CLI) were adopted to assess the stability and performance of the MOILLD control chart. The results obtained were compared with Classical Shewhart (CS) and Skewness Correction (SC) control charts using the ARL and CLI. It was discovered that the control charts based on MOILLD performed better and are more stable compare to CS and SC control charts. It is therefore recommended that for positively skewed data, a Marshall-Olkin Inverse Loglogistic Distribution based control chart will be more appropriate.


2021 ◽  
Vol 2106 (1) ◽  
pp. 012019
Author(s):  
M Qori’atunnadyah ◽  
Wibawati ◽  
W M Udiatami ◽  
M Ahsan ◽  
H Khusna

Abstract In recent years, the manufacturing industry has tended to reduce mass production and produce in small quantities, which is called “Short Run Production”. In such a situation, the course of the production process is short, usually, the number of productions is less than 50. Therefore, a control chart for the short run production process is required. This paper discusses the comparison between multivariate control chart for short run production (V control chart) and T2 Hotelling control chart applied to sunergy glass data. Furthermore, a simulation of Average Run Length (ARL) was carried out to determine the performance of the two control charts. The results obtained are that the production process has not been statistically controlled using either the V control chart or the T2 Hotelling control chart. The number of out-of-control on the control chart V using the the EWMA test is more than the T2 Hotelling control chart. Based on the ARL value, it shows that the V control chart is more sensitive than the T2 Hotelling control chart.


Author(s):  
Muhammad Anwar Mughal ◽  
Muhammad Azam ◽  
Muhammad Aslam

Repetitive sampling has been found very popular in improving the control chart techniques for last couple of years. In repetitive sampling based control charts, there are two additional control limits inside the usual upper control limit (UCL) and lower control limit (LCL). If any subgroup crosses these limits but remain inside outer limits, it is deferred and replaced with another selection. Process is said to be out of control if any subgroup falls outside UCL/LCL. In this article, the technique has been modified by introducing a relation between outer and inner control limits in terms of a ratio and need of this modification has also been justified by highlighting a gap in the existing technique. By using Monte Carlo simulation, several results have been generated relevant to different sample sizes and introduced ratios. The results have been described with the help of average run length (ARL) tables that how the efficiency of control chart is effected by using different ratios. The modification in the technique also provides variety of alternatives within the scope of repetitive based control charts. All the discussed options have summarized to one table to see that how the control limits under this technique behave and impact on detecting shifts in the process average. The schemes have been interpreted in the light of above ratio and their comparison has been described under different sample sizes that facilitate the user to select most appropriate scheme for a desired process control. An example has been included by choosing one of the proposed schemes to show the application and performance of the proposed control chart in a manufacturing process. 


Author(s):  
Dushyant Tyagi ◽  
Vipin Yadav

Statistical Process Control (SPC) is an efficient methodology for monitoring, managing, analysing and recuperating process performance. Implementation of SPC in industries results in biggest benefits, as enhanced quality products and reduced process variation. While dealing with the theory of control chart we generally move with the assumption of independent process observation. But in practice usually, for most of the processes the observations are autocorrelated which degrades the ability of control chart application. The loss caused by autocorrelation can be obliterated by making modifications in the traditional control charts. The article presented here refers to a combination of EWMA and CUSUM charting techniques supplementing modifications in the control limits. The performance of the referred scheme is measured by comparing average run length (ARL) with existing control charts. Also, the referred scheme is found reasonably well for detecting particularly smaller displacements in the process.


Production ◽  
2011 ◽  
Vol 21 (2) ◽  
pp. 217-222 ◽  
Author(s):  
Yang Su-Fen ◽  
Tsai Wen-Chi ◽  
Huang Tzee-Ming ◽  
Yang Chi-Chin ◽  
Cheng Smiley

In practice, sometimes the process data did not come from a known population distribution. So the commonly used Shewhart variables control charts are not suitable since their performance could not be properly evaluated. In this paper, we propose a new EWMA Control Chart based on a simple statistic to monitor the small mean shifts in the process with non-normal or unknown distributions. The sampling properties of the new monitoring statistic are explored and the average run lengths of the proposed chart are examined. Furthermore, an Arcsine EWMA Chart is proposed since the average run lengths of the Arcsine EWMA Chart are more reasonable than those of the new EWMA Chart. The Arcsine EWMA Chart is recommended if we are concerned with the proper values of the average run length.


Author(s):  
MARCUS B. PERRY ◽  
JOSEPH J. PIGNATIELLO ◽  
JAMES R. SIMPSON

Statistical process control charts are intended to assist operators in detecting process changes. If a process change does occur, the control chart should detect the change quickly. If the operator is provided with an estimate as to when the process changed, the search to find the special cause can be more easily facilitated. We investigate a process-monitoring tool for Poisson count data that quickly responds to process mean count rate changes regardless of the magnitude of the change, while supplying useful diagnostic information. A likelihood ratio approach was used to develop a control chart for a permanent step change in a Poisson process rate parameter. The average run length (ARL) performance of this chart is compared to that of several Poisson cumulative sum (CUSUM) control charts. Our performance results show that the proposed chart performs better than any one CUSUM chart over a wide range of potential shift magnitudes. The proposed chart also provides maximum likelihood estimates of the time and the magnitude of the process shift. These crucial change point diagnostics can greatly enhance the special cause investigation.


2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Muhammad Aslam ◽  
G. Srinivasa Rao ◽  
Muhammad Saleem ◽  
Rehan Ahmad Khan Sherwani ◽  
Chi-Hyuck Jun

More recently in statistical quality control studies, researchers are paying more attention to quality characteristics having nonnormal distributions. In the present article, a generalized multiple dependent state (GMDS) sampling control chart is proposed based on the transformation of gamma quality characteristics into a normal distribution. The parameters for the proposed control charts are obtained using in-control average run length (ARL) at specified shape parametric values for different specified average run lengths. The out-of-control ARL of the proposed gamma control chart using GMDS sampling is explored using simulation for various shift size changes in scale parameters to study the performance of the control chart. The proposed gamma control chart performs better than the existing multiple dependent state sampling (MDS) based on gamma distribution and traditional Shewhart control charts in terms of average run lengths. A case study with real-life data from ICU intake to death caused by COVID-19 has been incorporated for the realistic handling of the proposed control chart design.


2017 ◽  
Vol 5 (6) ◽  
pp. 368-377
Author(s):  
Kalpesh S. Tailor

Moderate distribution proposed by Naik V.D and Desai J.M., is a sound alternative of normal distribution, which has mean and mean deviation as pivotal parameters and which has properties similar to normal distribution. Mean deviation (δ) is a very good alternative of standard deviation (σ) as mean deviation is considered to be the most intuitively and rationally defined measure of dispersion. This fact can be very useful in the field of quality control to construct the control limits of the control charts. On the basis of this fact Naik V.D. and Tailor K.S. have proposed 3δ control limits. In 3δ control limits, the upper and lower control limits are set at 3δ distance from the central line where δ is the mean deviation of sampling distribution of the statistic being used for constructing the control chart. In this paper assuming that the underlying distribution of the variable of interest follows moderate distribution proposed by Naik V.D and Desai J.M, 3δ control limits of sample standard deviation(s) chart are derived. Also the performance analysis of the control chart is carried out with the help of OC curve analysis and ARL curve analysis.


Author(s):  
Kim Phuc Tran ◽  
Philippe Castagliola ◽  
Thi Hien Nguyen ◽  
Anne Cuzol

In the literature, median type control charts have been widely investigated as easy and efficient means to monitor the process mean when observations are from a normal distribution. In this work, a Variable Sampling Interval (VSI) Exponentially Weighted Moving Average (EWMA) median control chart is proposed and studied. The Markov chains are used to calculate the average run length to signal (ARL). A performance comparison with the original EWMA median control chart is made. The numerical results show that the proposed chart is considerably more effective as it is faster in detecting process shifts. Finally, the implementation of the proposed chart is illustrated with an example in food production process.


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