scholarly journals Three-dimensional modelling of surfaces of teeth in CAD systems to generate programs to machine tools with CAD

Author(s):  
Viktor Strelnikov ◽  
Maxim Sukov
2010 ◽  
Vol 447-448 ◽  
pp. 442-446
Author(s):  
Sonken Ando ◽  
Ryo Ikeda ◽  
Hideki Aoyama ◽  
Norihito Hiruma

Three-dimensional CAD systems contribute considerably to the detailed design processes of products. They are applied to the construction of 3D design models which are also utilized for design evaluation using a CAE system and for NC data generation using a CAM system. Since the functions of 3D CAD systems for constructing 3D models are increasingly being enhanced, they enable designers to easily construct 3D product models without design expertise. In detailed design work, designers are required not only to exactly define product shapes but also to assign attribute information such as dimensional tolerance, geometrical tolerance, roughness, machining process to be performed etc., which are essential for the manufacturing process. However, inexperienced designers often find it extremely hard to determine optimum attribute values and design values. In addition, it is more difficult to construct the required die/mold from the desired product shape taking into account forming errors caused by shrinkage during plastic injection and springback during press forming. This paper proposes a method to automatically assign required attribute information to each part of a designed product, to assist the model construction of a die/mold from a product shape, and to provide design support information on each part of a designed product to a designer. The proposed method is realized by assigning a Function Feature to each part; all the function features proposed in this paper are original. A CAD system based on the proposed method for injection molding and press forming was developed, and results of simple design experiments confirmed the usefulness of the CAD system and function features


2017 ◽  
Vol 139 (7) ◽  
Author(s):  
Kory Chang ◽  
Masakazu Soshi

Sliding guideways are often used as the foundation for linear motion in computer numerical control (CNC) machine tools due to their high damping capabilities especially for heavy duty machining applications. However, the traditional manufacturing process with grinding is time-consuming, and the product’s sliding performance has not been optimized nor clearly understood. In order to increase productivity, a machining center based manufacturing method with cubic boron nitride (CBN) milling tools was introduced and tested by researchers. While greatly reducing manufacturing time and cost, a rougher milled surface, in comparison to traditional grinding, is a possible concern for the performance as well as the life of sliding guideways. In this study, a novel planar honing process was proposed as a postprocess of CBN milling to create a finish surface on hardened cast iron sliding guideways used for CNC machine tools. A design of experiment (DOE) was conducted to statistically understand significant factors in the machining process and their relationship with surface topography. Effective planar honing conditions were discovered and analyzed with three-dimensional (3D) and two-dimensional surface parameters.


2012 ◽  
Vol 220-223 ◽  
pp. 1757-1760
Author(s):  
Shu Hua Sun

An original 4-PUU parallelManipulator with three-dimensional translations and one rotational motion about Z axis was presented. Its positional inverse modals were set up by using the conversion of coordinates and projection in analytic geometry, and the method of the forward solution of theManipulator and corresponding numerical examples were given.This methods were verified by using MATLAB software,which can provide the basis for studying the parallel robots work space. And it has wide application in the fields of industrial robots, micromanipulators, virtual axis machine tools, damping platform, rehabilitation robot and other fields.


Author(s):  
Matteo Zoppi ◽  
Dimiter Zlatanov ◽  
Rezia Molfino

The Exechon 5-Axis Parallel Kinematic Machine (PKM) is a successful design created in Sweden and adopted by many producers of machine tools around the world. A new version of the manipulator is being developed as a component of a mobile self-reconfigurable fixture system within an inter-European project. The basic Exechon architecture consists of a 3-degree-of-freedom (dof) parallel mechanism (PM) connected in series with a two- or three-dof spherical wrist. The PM has two UPR (4-dof) legs, constrained to move in a common rotating plane, and an SPR (5-dof) leg. The paper presents the kinematic analysis of both the PM and the hybrid parallel-serial architecture. We describe the complex three-dimensional motion pattern of the PM platform, derive the kinematic equations and provide explicit solutions for the inverse kinematics.


Author(s):  
Soichi Ibaraki ◽  
Cefu Hong

The R-test is a new instrument to measure three-dimensional displacement of a precision sphere attached to a spindle relative to a work table by using three displacement sensors. Its application to error calibration for five-axis machine tools has been studied in both academia and industry. For the simplicity in calculating the sphere center displacement, all conventional R-test devices use contact-type displacement sensors with a flat-ended probe. Conventional contact-type R-test may be potentially subject to the influence of the friction or the dynamics of supporting spring in displacement sensors particularly in dynamic measurement. This paper proposes a non-contact R-test with laser displacement sensors. A new algorithm was proposed to estimate the three-dimensional displacement of sphere center by using laser displacement sensors, It compensates the measurement uncertainty caused by the inclination of the target surface. Experimental case studies are presented to evaluate its measurement performance by comparing with the conventional contact-type R-test device.


2009 ◽  
Vol 9 (7) ◽  
pp. 1356-1361 ◽  
Author(s):  
M. Raoufinia ◽  
Y.V. Petrakov ◽  
A. Ataei ◽  
R. Parand ◽  
K. Abou-El-Ho

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