Investigating Hole-Cleaning Fibers' Mechanism to Improve Carrying Cutting Capacity and Comparing Their Effectiveness with Common Polymeric Pills

2020 ◽  
Author(s):  
Mohammad Saeed Karimi Rad ◽  
Mojtaba Kalhor Mohammadi ◽  
Kourosh Tahmasbi Nowtarki
Keyword(s):  
Hole Cleaning ◽  
Cutting Capacity

scholarly journals Optimum Selection of Variable Pitch for Chatter Suppression in Face Milling Operations

Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 112 ◽  
Author(s):  
Alex Iglesias ◽  
Zoltan Dombovari ◽  
German Gonzalez ◽  
Jokin Munoa ◽  
Gabor Stepan
Keyword(s):  
Removal Rate ◽  
Face Milling ◽  
Heavy Duty ◽  
Variable Pitch ◽  
Thin Walls ◽  
Chatter Suppression ◽  
Milling Operations ◽  
Optimum Selection ◽  
Cutting Capacity ◽  
Selection Of

Cutting capacity can be seriously limited in heavy duty face milling processes due to self-excited structural vibrations. Special geometry tools and, specifically, variable pitch milling tools have been extensively used in aeronautic applications with the purpose of removing these detrimental chatter vibrations, where high frequency chatter related to slender tools or thin walls limits productivity. However, the application of this technique in heavy duty face milling operations has not been thoroughly explored. In this paper, a method for the definition of the optimum angles between inserts is presented, based on the optimum pitch angle and the stabilizability diagrams. These diagrams are obtained through the brute force (BF) iterative method, which basically consists of an iterative maximization of the stability by using the semidiscretization method. From the observed results, hints for the selection of the optimum pitch pattern and the optimum values of the angles between inserts are presented. A practical application is implemented and the cutting performance when using an optimized variable pitch tool is assessed. It is concluded that with an optimum selection of the pitch, the material removal rate can be improved up to three times. Finally, the existence of two more different stability lobe families related to the saddle-node and flip type stability losses is demonstrated.

Hole Cleaning and Pressure Loss Prediction From a Bulk Transport Perspective

2005 ◽  
Author(s):  
Biplab Kumar Datta ◽  
Chandana Ratnayake ◽  
Arild Saasen ◽  
Tor Henry Omland
Keyword(s):  
Pressure Loss ◽  
Hole Cleaning ◽  
Loss Prediction ◽  
Bulk Transport

Application of Hydrated Basil Seeds (HBS) as the herbal fiber on hole cleaning and filtration control

2017 ◽  
Vol 152 ◽  
pp. 212-228 ◽  
Author(s):  
Hamed Movahedi ◽  
Mehrdad Vasheghani Farahani ◽  
Saeid Jamshidi
Keyword(s):  
Hole Cleaning

Technology Focus: Extended-Reach and Complex Wells (May 2021)

2021 ◽  
Vol 73 (05) ◽  
pp. 58-58
Author(s):  
Chris Carpenter
Keyword(s):  
Western Australia ◽  
Fibrous Material ◽  
Collaborative Work ◽  
Middle Eastern ◽  
Carbonate Reservoirs ◽  
Friction Reduction ◽  
Work Flow ◽  
Abu Dhabi ◽  
Hole Cleaning ◽  
Extended Reach Drilling

In selecting papers for this feature, reviewer Stéphane Menand of Helmerich and Payne has identified a trio of papers that investigates new approaches toward familiar issues encountered when drilling complex well types. Whether considering the customization of drilling approaches in Middle Eastern carbonate reservoirs, implementing a collaborative work flow in tackling high-tortuosity wells offshore Western Australia, or researching the ability of a fibrous material to effect hole cleaning as opposed to polymeric sweeps, the authors of these papers understand that technical expertise may not be completely realized if it is not applied to problems in original ways. In carbonate reservoirs, the goal of drilling extended-reach wells is set against the geological makeup of such formations, the complexity of which adds significant uncertainty to geosteering and well placement. The authors of paper SPE 203335 develop a work flow that makes possible the customization of drilling scenarios through an emphasis on mechanical specific energy, as well as the use of an optimized borehole-assembly design. The work flow helped deliver what the authors write is the longest well in the Middle East offshore Abu Dhabi. In a similar vein, the authors of paper SPE 202251 describe a challenging scenario involving an ultraextended-reach well in a mature field offshore Western Australia. The project overcame shallow water depth and a high tortuosity requirement by implementing an integrated plan that used a reservoir-mapping-while-drilling service. The authors stress that this technology, coupled with active collaboration between specialists, town, and rig site, allowed the project to achieve the desired oil-column thickness with zero collision incidents. Highly deviated wells often face problems resulting from ineffective hole cleaning. Paper SPE 203147 studies the properties of a fibrous material when compared with the hole-cleaning performance of common polymeric pills. The authors write that the fibrous material proved effective, in part because of a unique characteristic in which a spiderweb-like network of fibers is created that does not allow cuttings to settle easily in complex wells. In addition, the material is environmentally friendly. All three papers approach well- established problems in the critical industry sector of extended-reach drilling with innovation and confidence. Enjoy the papers and be sure to search SPE’s OnePetro online library for more fresh approaches to the technical challenges posed by these well types. Recommended additional reading at OnePetro: www.onepetro.org. SPE 196410 - Analysis of Friction-Reduction System During Drilling Operation at a High-Inclination Well on Field X by Rizqiana Mudhoffar, Tanri Abeng University, et al. SPE 197257 - Successful Management of Collision Risk in an Extended-Reach Well by Manchukarn Naknaka, Mubadala Petroleum, et al. SPE 202730 - Challenges in Drilling and Completion of Extended-Reach-Drilling Wells With Landing Point Departure of More Than 10,000 ft in Light/Slim Casing Design by Nitheesh Kumar Unnikrishnan, Abu Dhabi National Oil Company, et al.

Hole-Cleaning Fibers Improve Cuttings-Carrying Capacity

2021 ◽  
Vol 73 (05) ◽  
pp. 63-64
Author(s):  
Chris Carpenter
Keyword(s):  
Flow Regime ◽  
Carrying Capacity ◽  
Rheological Model ◽  
Drilling Fluid ◽  
Test Method ◽  
Abu Dhabi ◽  
Rheological Parameters ◽  
Cleaning Efficiency ◽  
Hole Cleaning ◽  
Drilling Operations

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 203147, “Investigating Hole-Cleaning Fibers’ Mechanism To Improve Cutting Carrying Capacity and Comparing Their Effectiveness With Common Polymeric Pills,” by Mohammad Saeed Karimi Rad, Mojtaba Kalhor Mohammadi, SPE, and Kourosh Tahmasbi Nowtarki, International Drilling Fluids, prepared for the 2020 Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, held virtually 9–12 November. The paper has not been peer reviewed. Hole cleaning in deviated wells is more challenging than in vertical wells because of the boycott effect or the eccentricity of the drillpipe. Poor hole cleaning can result in problems such as borehole packoff or excessive equivalent circulating density. The complete paper investigates a specialized fibrous material (Fiber 1) for hole-cleaning characteristics. The primary goal is to identify significant mechanisms of hole-cleaning fibers and their merits compared with polymeric high-viscosity pills. Hole-Cleaning Indices Based on a review of the literature, most effective parameters regarding hole cleaning in different well types were investigated. These parameters can be classified into the following five categories: - Well design (e.g., hole angle, drillpipe eccentricity, well trajectory) - Drilling-fluid properties (e.g., gel strength, mud weight) - Formation properties (e.g., lithology, cutting specific gravity, cuttings size and shape) - Hydraulic optimizations (e.g., flow regime, nozzle size, number of nozzles) - Drilling practices (e.g., drillpipe rotation speed, wellbore tortuosity, bit type, rate of penetration, pump rate) In this research, rheological parameters and parameters of the Herschel-Bulkley rheological model are considered to be optimization inputs to increase hole-cleaning efficiency of commonly used pills in drilling operations. The complete paper offers a detailed discussion of both the importance of flow regime and the role of the Herschel-Bulkley rheological model in reaching a better prognosis of drilling-fluid behavior at low shear rates. The properties of the fibrous hole-cleaning agent used in the complete paper are provided in Table 1. Test Method Two series of tests were performed. The medium of the first series is drilling water, with the goal of evaluating the efficiency of Fiber 1 in fresh pills. The second series of tests was per-formed with a simple polymeric mud as a medium common in drilling operations. Formulations and rheological properties of both test series are provided in Tables 4 and 5 of the complete paper, respectively.

Development of Digital Twins for Drilling Fluids: Local Velocities for Hole Cleaning and Rheology Monitoring

2021 ◽  
Author(s):  
Mehrdad Gharib Shirangi ◽  
Roger Aragall ◽  
Reza Ettehadi ◽  
Roland May ◽  
Edward Furlong ◽  
...  
Keyword(s):  
Machine Learning ◽  
Rheological Properties ◽  
Drilling Fluid ◽  
Training Data ◽  
Drilling Fluids ◽  
Hole Cleaning ◽  
Digital Twins ◽  
Wide Range ◽  
Drilling Operations ◽  
Cuttings Bed

Abstract In this work, we present our advances to develop and apply digital twins for drilling fluids and associated wellbore phenomena during drilling operations. A drilling fluid digital twin is a series of interconnected models that incorporate the learning from the past historical data in a wide range of operational settings to determine the fluids properties in realtime operations. From several drilling fluid functionalities and operational parameters, we describe advancements to improve hole cleaning predictions and high-pressure high-temperature (HPHT) rheological properties monitoring. In the hole cleaning application, we consider the Clark and Bickham (1994) approach which requires the prediction of the local fluid velocity above the cuttings bed as a function of operating conditions. We develop accurate computational fluid dynamics (CFD) models to capture the effects of rotation, eccentricity and bed height on local fluid velocities above cuttings bed. We then run 55,000 CFD simulations for a wide range of operational settings to generate training data for machine learning. For rheology monitoring, thousands of lab experiment records are collected as training data for machine learning. In this case, the HPHT rheological properties are determined based on rheological measurement in the American Petroleum Institute (API) condition together with the fluid type and composition data. We compare the results of application of several machine learning algorithms to represent CFD simulations (for hole cleaning application) and lab experiments (for monitoring HPHT rheological properties). Rotating cross-validation method is applied to ensure accurate and robust results. In both cases, models from the Gradient Boosting and the Artificial Neural Network algorithms provided the highest accuracy (about 0.95 in terms of R-squared) for test datasets. With developments presented in this paper, the hole cleaning calculations can be performed more accurately in real-time, and the HPHT rheological properties of drilling fluids can be estimated at the rigsite before performing the lab experiments. These contributions advance digital transformation of drilling operations.

scholarly journals Improving hole cleaning using low density polyethylene beads at different mud circulation rates in different hole angles

2019 ◽  
Vol 61 ◽  
pp. 333-343 ◽  
Author(s):  
Wong Jenn Yeu ◽  
Allan Katende ◽  
Farad Sagala ◽  
Issham Ismail
Keyword(s):  
Low Density Polyethylene ◽  
Low Density ◽  
Hole Cleaning

Determination of Tool Cutting Capacity

CIRP Annals ◽  
1992 ◽  
Vol 41 (1) ◽  
pp. 145-149 ◽  
Author(s):  
S. Enache ◽  
E. Sträjescu ◽  
I. Tånase ◽  
C. Opran
Keyword(s):  
Cutting Capacity ◽  
Tool Cutting

Full Scale Flow Loop Experiments of Hole Cleaning Performances of Drilling Fluids

2015 ◽  
Author(s):  
Jan David Ytrehus ◽  
Ali Taghipour ◽  
Sneha Sayindla ◽  
Bjørnar Lund ◽  
Benjamin Werner ◽  
...  
Keyword(s):  
Test Section ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Flow Loop ◽  
Base Oil ◽  
Hole Cleaning ◽  
Cleaning Performance ◽  
Water Based ◽  
Fluid Properties ◽  
Drilling Cost

One important requirement for a drilling fluid is the ability to transport the cuttings out of the borehole. Improved hole cleaning is a key to solve several challenges in the drilling industry and will allow both longer wells and improved quality of well construction. It has been observed, however, that drilling fluids with similar properties according to the API standard can have significantly different behavior with respect to hole cleaning performance. The reasons for this are not fully understood. This paper presents results from flow loop laboratory tests without and with injected cuttings size particles using a base oil and a commercial oil based drilling fluid. The results demonstrate the importance of the rheological properties of the fluids for the hole cleaning performance. A thorough investigation of the viscoelastic properties of the fluids was performed with a Fann viscometer and a Paar-Physica rheometer, and was used to interpret the results from the flow loop experiments. Improved understanding of the fluid properties relevant to hole cleaning performance will help develop better models of wellbore hydraulics used in planning of well operations. Eventually this may lead to higher ROP with water based drilling fluids as obtained with oil based drilling fluids. This may ease cuttings handling in many operations and thereby significantly reduce the drilling cost using (normally) more environmentally friendly fluids. The experiments have been conducted as part of an industry-sponsored research project where understanding the hole cleaning performance of various oil and water based drilling fluids is the aim. The experiments have been performed under realistic conditions. The flow loop includes a 10 meter long test section with 2″ OD freely rotating drillstring inside a 4″ ID wellbore made of concrete. Sand particles were injected while circulating the drilling fluid through the test section in horizontal position.

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