scholarly journals Mine surveying technique and steel storage tank base deformation removal

2021 ◽  
Vol 1 (7) ◽  
pp. 69-79
Author(s):  
Aleksandr I. Barulin ◽  

Introduction. Vertical steel tanks are extensively used in oil fields to hold crude oil and other liquids. Their construction requires continuous surveying control. However, measurement procedures, data processing, and deviations and documentation correction are not universal and cannot be applied for tanks with a capacity of less than 3000 m3. Moreover, the process of correcting the detected bottom irregularities is poorly substantiated and intuitive. Research objective is to improve the as-built survey accuracy and reliability of the low-capacity steel tank bottom, substantiate the minimum height of its irregularities, increase the objectivity and productivity of measurement processing, develop an unambiguous method for time-predictable correction of bottom irregularities, and substantiate the optimal contents of its relief’s as-built scheme. Methods of research. Geometric leveling for the bottom profile survey failed to provide adequate accuracy and was therefore replaced by the method of trigonometric leveling. A method has been developed for determining the deviations of the existent tank bottom profile from the design position by means of algebraic actions with surfaces of a topographic order. The accuracy of determining the smallest height of bottom irregularities has been estimated under the tacheometric survey. A method has been proposed for controlling the correction of tank bottom irregularities based on evaluation calculations of bottom deformations by the finite element method. Research results. All the development results are exemplified by a specific production example. It was found that for a full completion of work, two iterations of tank bottom irregularities correction are enough. Methods of optimal design for the facility’s as-built schemes are presented. Conclusions. A simple, accurate, low-cost, productive, and time-predictable method of mine surveying, mathematical processing and correction of deviations in the tank bottom profile has been developed. This technique reduces the construction period and increases the operating time of the facility.

Author(s):  
Ankit Chaudhary ◽  
Virendra Deo Sinha ◽  
Sanjeev Chopra ◽  
Jitendra Shekhawat ◽  
Gaurav Jain

Abstract Background Cranioplasty is performed to repair skull defects and to restore normal skull anatomy. Optimal reconstruction remains a topic of debate. Autologous bone flap is the standard option but it may not be available due to traumatic bone fractures, bone infection, and resorption. The authors present their experience with prefabrication of precise and low-cost polymethyl methacrylate (PMMA) mold using three-dimensional (3D) digital printing. Methods A total of 30 patients underwent cranioplasty between March 2017 and September 2019 at Sawai Man Singh Medical College Jaipur, India. Preoperative data included diagnosis for which decompressive craniectomy was done and Glasgow coma scale score. Intraoperative data included operating time. Postoperative data included cosmetic outcome in the form of cranial contour and margins, complications such as infection, seroma, implant failure, wound dehiscence, and hematoma. Results Patient age at cranioplasty ranged from 12 to 63 years with a mean age of 36.7 years. The mean operating time was 151.6 minutes (range 130–190 minutes). The mean follow-up period was 8 months (range 6–13 months). Postoperative wound dehiscence developed in one case (3.3%). Cranial contour and approximation of the margins were excellent and aesthetic appearance improved in all patients. Conclusion Low-cost PMMA implant made by digital 3D printer mold is associated with reconstruction of the deformed skull contour giving satisfactory results to the patient and his family members, at a low cost compared with other commercially available implants. This technique could be a breakthrough in cranioplasty.


2018 ◽  
Vol 22 (4) ◽  
pp. 66-74 ◽  
Author(s):  
A. A. Vasilkin

In steel tanks made by the method of rolling, defects of a geometric shape often occur in the area of the welded welded joint of the wall. Subsequently, in these areas, as a result of low cycle fatigue, an unacceptable defect appears in the form of a crack, which makes it necessary to remove the reservoir from operation and carry out a set of measures for its repair. To determine the terms of safe operation of vertical steel tanks with geometric defects, it is proposed to use the methodology control of the actions of structures of load-bearing structures, one of the directions of which is the regulation of the stress-strain state of steel structures. To implement the possibility of regulating construction, it is necessary to identify such parameters, the change of which will give the maximum effect in achieving the set goals. As the indicated parameters, the design characteristics (material properties, design scheme, geometric characteristics) and factors of external influences (load, operating conditions) can act. To regulate the stress-strain state design of vertical steel tanks, the following regulators are proposed: product loading height, wall deflection arrow and permissible number of tank loading cycles. By numerical calculation of the VAT of the vertical steel tank design with geometric defects, the necessary values and values of the stress state are determined. Further, using known analytical dependencies from the field of fracture mechanics, it is possible to determine the permissible number of loading cycles of the reservoir before the appearance of a crack-like defect. The application of the methodology control of the actions of structures load-bearing structures, by means of a certain change in the established control parameters, allows increasing the number of loading cycles of the reservoir, thereby increasing the period of safe operation of the defective reservoir and thereby increasing the economic efficiency of the tank farm.


2013 ◽  
Vol 12 (2) ◽  
pp. 205-212
Author(s):  
Daniel Burkacki ◽  
Michał Wójcik ◽  
Robert Jankowski

In technical branches, such as chemical or petroleum industries, cylindrical steel tanks are essential structures used for storage of liquid products. Therefore, their safety and reliability is essential, because any failure might have dangerous consequences, in extreme cases may even lead to an environmental disaster. The aim of the presented paper is to show the results of the modal analysis concerning the cylindrical steel tank with self-supported roof which has been constructed in northern Poland. The investigation was carried out with the use of the FEM commercial computer program Abaqus. The values of natural frequencies, as well as the natural modes, for different levels of liquid filling (empty tank, partly filled and tank fully filled) were determined in the study. The results of the study clearly indicate that the increase in the liquid level leads to the substantial decrease in the natural frequencies of the structure.


2019 ◽  
Vol 45 (2) ◽  
pp. 85-91
Author(s):  
Kostyantyn Burak ◽  
Vitaliy Kovtun ◽  
Mary Nychvyd

The purpose of this work is to increase the accuracy, quality and information content of geodetic surveys of vertical steel tanks by using modern geodetic equipment and creating algorithms for data processing of these observations. Method. In order to increase the information content of data for straightening, it is proposed to calculate the geometric parameters of vertical steel tanks not only in places where data are directly obtained through instrumental observations, but also at any point of the 3D surface of the tank. The paper describes an algorithm for creating a 3D surface of a tank by bicubic spline interpolation (BSI). Results on the basis of the conducted research, it was established that the developed algorithm could be used and the 3D-surface spatial coordinates were determined. The method of determining the geometric parameters of vertical steel tanks by using BSI is improved. Scientific novelty and practical significance. Bicubic spline interpolation (BSI) was used for the first time. It greatly increases the accuracy and informality of the results of the control. The practical significance is confirmed by the control of the geometric parameters of a vertical cylindrical steel tank with a nominal capacity of 75.000 m3 with a floating roof and a double wall of the LODS “Brody” company.


2021 ◽  
Author(s):  
Raphael Bertani ◽  
Caio Moreno Perret Novo ◽  
Pedro Henrique Freitas ◽  
Amanda Amorin Nunes ◽  
Thiago Nunes Palhares ◽  
...  

Abstract We present a detailed step-by-step approach for the low-cost production and surgical implantation of cranial prostheses, aimed at restoring aesthetics, cerebral protection, and facilitating neurological rehabilitation. This protocol uses combined scan computed tomography (CT) cross-sectional images, in DICOM format, along with a 3D printing (additive manufacturing) setup. The in-house developed software InVesalius®️ is an open-source tool for medical imaging manipulation. The protocol describes image acquisition (CT scanning) procedures, and image post-processing procedures such as image segmentation, surface/volume rendering, mesh generation of a 3D digital model of the cranial defect and the desired prostheses, and their preparation for use in 3D printers. Furthermore, the protocol describes a detailed powder bed fusion additive manufacturing process, known as Selective Laser Sintering (SLS), using Polyamide (PA12) as feedstock to produce a 3-piece customized printed set per patient. Each set consists of a “cranial defect printout” and a “testing prosthesis” to assemble parts for precision testing, and a cranial “prostheses mold” in 2 parts to allow for the intraoperative modeling of the final implant cast using the medical grade Poly(methyl methacrylate) (PMMA) in a time span of a few min. The entire 3D processing time, including modelling, design, production, post-processing and qualification, takes approximately 42 h. Modeling the PMMA flap with a critical thickness of 4 mm by means of Finite Element Method (FEM) assures mechanical and impact properties to be slightly weaker than the bone tissue around it, a safety design to prevent fracturing the skull after a possible subsequent episode of head injury. On a parallel track, the Protocol seeks to provide guidance in the context of equipment, manufacturing cost and troubleshooting. Customized 3D PMMA prostheses offers a reduced operating time, good biocompatibility, and great functional and aesthetic outcomes. Additionally, it offers greater than 15-fold cost advantage over the usage of other materials, including metallic parts produced by additive manufacturing.


This paper represents the development and performance analysis of Solar operated Spraying system. Generally in the agricultural field, traditional conventional techniques like hand operated and fuel operated sprayer system for spraying pesticides have been used which is not eco-friendly, less labour productivity and low efficiency. These tools uses diesel as fuels which is harmful for the environment and also do increases the operating and maintenance cost. This motivates us to design and fabricate real-time product which is operated by solar energy. The main objective of this research is to design and fabricate the solar powered agricultural pesticide sprayer by considering parameters like desired spraying capacity, low weight, low cost, user-friendly nature, high operating time and for faster coverage of area. Mathematical models were developed after adopting suitable assumptions for calculation of power of the motor and sizing of battery, charge controller, solar panel required for spraying a known quantity of fluid. The parts required for the system had been selected by solving for known inputs values and considering their availability in the market. The maximum discharge at outlet of DC Pump, efficiency of pump had been calculated by taking different discharge at outlet of the pump. Further by using 12 Volt Led light, it can be operated in night mode and also is to reduce back pain of human being by keeping the tank in backside.


Author(s):  
Cherry Bhargava

As the integration of components are increasing from VLSI to ULSI level. This may lead to damage of electronic system because each component has its own operating characteristics and conditions. So, health prognostic techniques are used that comprise a deep insight into failure cause and effects of all the components individually as well as an integrated technique. It will raise alarm, in case health condition, of the components drift from the desired outcomes. From toy to satellite and sand to silicon, the major key constraint of designing and manufacturing industry are towards enhanced operating performance at less operating time. As the technology advances towards high-speed and low-cost gadgets, reliability becomes a challenging issue.


2019 ◽  
Vol 44 (4) ◽  
pp. 1081-1085 ◽  
Author(s):  
Ashwin A. Masurkar

Abstract Background The complications of intraperitoneal onlay mesh repair for ventral hernia has favored sublay mesh placement like open Rives–Stoppa repair (ORS). There was a need for low-cost laparoscopic trans-abdominal repair using a polypropylene mesh (PPM) with sublay, midline closure and addition of posterior component separation (PCS) by transversus abdominis release (TAR). Methods The techniques used three or six operating ports with triangulation. After adhesiolysis, a transverse incision was made on the peritoneum (P) and posterior rectus sheath (PRS). The retromuscular space was developed by raising a P-PRS flap. Midline closure was performed with No. 1 polydioxanone, and a PPM was placed in sublay, followed by closure of defect and P-PRS incision. For large hernias with divarication; myo-fascial medialization using PCS-TAR aided low-tension midline closure. Results Eighty-nine patients were operated from 2010 to 2019, 26 primary ventral; 63 incisional; and 22 recurrent hernias. Of the primary, 21 were umbilical, one Spigelian and four epigastric hernias. The incisional group had 57 patients with lower midline scars (C-section 25, open tubal ligation 15, abdominal hysterectomy 17), five lateral (appendicectomy), one post-laparotomy. The mean age, male/female sex ratio and BMI were 41.23 years, 1:10.1 and 29.2 kg/m2, respectively. Mean defect and mesh area were 110 cm2 and 392 cm2. Mean operating time was 192 min. Conversion to open, mesh infection and recurrence rates were 3.4%, 1.1% and 5.62%. Conclusion Laparoscopic TARM with PPM in sublay avoids mesh–bowel contact. It provides midline closure and PCS-TAR within the same port geometry with results comparable with ORS.


1992 ◽  
Vol 19 (4) ◽  
pp. 311-317 ◽  
Author(s):  
F. J. T. Burke ◽  
W. C. Shaw

Alongside orthodontic treatment, tooth shape modification may he indicated Jar teeth associated with clefts of the lip and alveolus, and in non-carious teeth, minimal tooth preparation techniques appear to be most appropriate. Two methods of tooth shape modification are described. In one, hybrid composite materials, bonded to tooth enamel using the acid-etch technique, may be considered to provide a permanent, low cost, aesthetically satisfactory result, often without tooth preparation and with minimal operating time. Alternatively, indirect veneers may be appropriate for treatment of more severely malformed teeth.


2020 ◽  
Vol 17 (02) ◽  
pp. 104-109
Author(s):  
Ankit Chaudhary ◽  
Virendra Deo Sinha ◽  
Sanjeev Chopra ◽  
Jitendra Shekhawat ◽  
Gaurav Jain

Abstract Background Cranioplasty is performed to repair skull defects and to restore normal skull anatomy. Optimal reconstruction remains a topic of debate. Autologous bone flap is the standard option but it may not be available due to traumatic bone fractures, bone infection, and resorption. The authors present their experience with prefabrication of precise and low-cost polymethyl methacrylate (PMMA) mold using three-dimensional (3D) digital printing. Methods A total of 30 patients underwent cranioplasty between March 2017 and September 2019 at Sawai Man Singh Medical College Jaipur, India. Preoperative data included diagnosis for which decompressive craniectomy was done and Glasgow coma scale score was observed. Intraoperative data included operating time. Postoperative data included cosmetic outcome in the form of cranial contour and margins, complications such as infection, seroma, implant failure, wound dehiscence, and hematoma. Results Patient age at cranioplasty ranged from 12 to 63 years with a mean age of 36.7 years. The mean operating time was 151.6 minutes (range 130–190 minutes). The mean follow-up period was 8 months (range 6–13 months). Postoperative wound dehiscence developed in one case (3.3%). Cranial contour and approximation of the margins were excellent and aesthetic appearance improved in all patients. Conclusion Low-cost PMMA implant made by digital 3D printer mold is associated with reconstruction of the deformed skull contour giving satisfactory results to the patient and his family members, at a low cost compared with other commercially available implants. This technique could be a breakthrough in cranioplasty.


Sign in / Sign up

Export Citation Format

Share Document