scholarly journals Evaluation of conservatisms and environmental effects in ASME Code, Section III, Class 1 fatigue analysis

Author(s):  
A. F. Deardorff ◽  
J. K. Smith
Author(s):  
J. M. Kim ◽  
K. W. Kim ◽  
K. S. Yoon ◽  
S. H. Park ◽  
I. Y. Kim ◽  
...  

USNRC Regulatory Guide (RG) 1.207 provides a guideline for evaluating fatigue analyses due to the environmental effects on the new light water reactor (LWR). The environmental correction factor (Fen) is used to incorporate the LWR environmental effect into fatigue analyses of ASME Class 1 components. In this paper, the environmental fatigue evaluation is applied to some primary components with 60 year design life of Advanced Power Reactor (APR1400). The materials sampled from Class 1 components are the low alloy steel for the reactor vessel (RV) outlet nozzle and the carbon steel for the hot leg which are attached to the outlet nozzle. The simplified method, time-based integral method and strain-based integral method are used to compute the Fen values. The calculated fatigue usage factors including the environmental effects are compared with those obtained using the current ASME Code rules. As the calculated cumulative fatigue usage factor considering environmental effects (CUFen) is below 1.0, there is no concern for the RV outlet nozzle to implement design for environmental fatigue effects.


Author(s):  
Timothy M. Adams

In conducting a Class 1 piping analysis per the simplified rules of the ASME Boiler and Pressure Vessel Code, Section III, Division 1, Article NB-3600, a fatigue analysis is required per paragraph NB-3653 for both Service Level A and Service Level B. The fatigue analysis provides two options. The options are dependent on Equation 10 of subparagraph NB-3653.1. If this equation is met for a given load set pair under consideration, then the analysis proceeds directly to subparagraphs NB-3653.2 through NB-3653.5. If however, Equation 10 is exceeded, the Code allows the use of a simplified Elastic Plastic Analysis as delineated in subparagraph NB-3653.6. The first requirement of NB-3653.6 is that both Equation 12 and Equation 13 must be met. The changes in the seismic design in the last 25+ years have not been appropriately reflected in the subparagraph NB-3653.6(b) Equation 13. Also, the Code provides no clear guidance on seismic anchor motions in paragraph NB-3650. In 2012 ASME Code Committees undertook an action to address these issues. This paper provides the background and basis for Code changes that are anticipated will be implemented in the near future in paragraph NB-3653.6 of the ASME Boiler and Pressure Vessel Code, Section III, Division 1 that will address both of these issues. This implementation will make the Elastic Plastic Fatigue rules of NB-3653.6 consistent with the design by analysis approach of NB-3228.5.


Author(s):  
Eugene Tom ◽  
Milton Dong ◽  
Hong Ming Lee

US NRC Regulatory Guide 1.207 Rev. 0 provides guidance for use in determining the acceptable fatigue life of ASME pressure boundary components, with consideration of the light-water reactor (LWR) environment. Because of significant conservatism in quantifying other plant-related variables (such as cyclic behavior, including stress and loading rates) involved in cumulative fatigue life calculations, the design of the current fleet of reactors is satisfactory. For new plants under design and current operating plants considering applying for License Renewal, the environment effects may need to be considered in the design. RG 1.207 proposes using an environmental correction factor (Fen) to account for LWR environments by correcting the fatigue usage calculated with the ASME “air” curves. The Fen method is presented in NUREG/CR-6909, “Effect of LWR Coolant Environments on the Fatigue Life of Reactor Materials”. By definition, Fen is the ratio of fatigue life of the component material at room temperature air environments to its fatigue life in LWR coolant at operating temperature. To incorporate environmental effects into the fatigue evaluation, the fatigue usage is calculated using provisions set forth in Section III of the ASME Code, and is adjusted by multiplying a correction factor. The calculated Fen values are then used to incorporate environmental effects into ASME fatigue usage factor evaluation. Once the environmental correction factors have been determined, the previously calculated allowable number of cycles for each load set pair based on the current Code fatigue design curve can be adjusted to determine the new fatigue usage factors for environmental effects. This paper presents a study of the effect of the Regulatory Guide if it is to be implemented on the current fleet of LWR. A quick assessment of the sensitivity of the various environmental parameters is also included in this paper. The comparison of environmental effects between the simplified approach in this paper and the results with detailed computer analyses, such as Unisont’s propriety computer code UPIPENB (Ref. 4), will be our next research project to be presented in the future conference.


Author(s):  
H. T. Harrison ◽  
Robert Gurdal

For Class 1 components, the consideration of the environmental effects on fatigue has been suggested to be evaluated through two different methodologies: either NUREG/CR-6909 from March 2007 or ASME-Code Case N-761 from August 2010. The purpose of this technical paper is to compare these two methods. In addition, the equations from Revision 1 of the NUREG/CR-6909 will be evaluated. For these comparisons, two stainless steel component fatigue test series with documented results are considered. These two fatigue test series are completely different from each other (applied cyclic displacements vs. insurge/outsurge types of transients). Therefore, they are producing an appropriate foundation for these comparisons. In general, the severities of the two methods are compared, where the severity is defined as the actual number of cycles from the fatigue tests, including an evaluation of the scatter, divided by the number of design cycles from the two methods. Also, how stable the methods are is being evaluated through the calculation of the coefficient of variation for each method.


Author(s):  
Koichi Kashima ◽  
Tomonori Nomura ◽  
Koji Koyama

JSME (Japan Society of Mechanical Engineers) published the first edition of a FFS (Fitness-for-Service) Code for nuclear power plants in May 2000, which provided rules on flaw evaluation for Class 1 pressure vessels and piping, referring to the ASME Code Section XI. The second edition of the FFS Code was published in October 2002, to include rules on in-service inspection. Individual inspection rules were prescribed for specific structures, such as the Core Shroud and Shroud Support for BWR plants, in consideration of aging degradation by Stress Corrosion Cracking (SCC). Furthermore, JSME established the third edition of the FFS Code in December 2004, which was published in April 2005, and it included requirements on repair and replacement methods and extended the scope of specific inspection rules for structures other than the BWR Core Shroud and Shroud Support. Along with the efforts of the JSME on the development of the FFS Code, Nuclear and Industrial Safety Agency, the Japanese regulatory agency approved and endorsed the 2000 and 2002 editions of the FFS Code as the national rule, which has been in effect since October 2003. The endorsement for the 2004 edition of the FFS Code is now in the review process.


2000 ◽  
Vol 122 (3) ◽  
pp. 297-304 ◽  
Author(s):  
Carl E. Jaske

Fatigue-strength-reduction factors (FSRFs) are used in the design of pressure vessels and piping subjected to cyclic loading. This paper reviews the background and basis of FSRFs that are used in the ASME Boiler and Pressure Vessel Code, focusing on weld joints in Class 1 nuclear pressure vessels and piping. The ASME Code definition of FSRF is presented. Use of the stress concentration factor (SCF) and stress indices are discussed. The types of welds used in ASME Code construction are reviewed. The effects of joint configuration, welding process, cyclic plasticity, dissimilar metal joints, residual stress, post-weld heat treatment, the nondestructive inspection performed, and metallurgical factors are discussed. The current status of weld FSRFs, including their development and application, are presented. Typical fatigue data for weldments are presented and compared with the ASME Code fatigue curves and used to illustrate the development of FSRF values from experimental information. Finally, a generic procedure for determining FSRFs is proposed and future work is recommended. The five objectives of this study were as follows: 1) to clarify the current procedures for determining values of fatigue-strength-reduction factors (FSRFs); 2) to collect relevant published data on weld-joint FSRFs; 3) to interpret existing data on weld-joint FSRFs; 4) to facilitate the development of a future database of FSRFs for weld joints; and 5) to facilitate the development of a standard procedure for determining the values of FSRFs for weld joints. The main focus is on weld joints in Class 1 nuclear pressure vessels and piping. [S0094-9930(00)02703-7]


2013 ◽  
Vol 838-841 ◽  
pp. 314-318
Author(s):  
Hang Gang Guo ◽  
Jin Zhang ◽  
Yang Zhang ◽  
Wei Zhang

Though fatigue failure is often happened in steel gate, fatigue design has not yet been included in design or evaluation standards in China. In this paper, analytical theory based structural stress method and structural stress based fatigue analysis method are combined and employed for fatigue life evaluation of plane steel gate. The variation of water head is taken into consideration for the conditions of gate running and resting. In order to give a valid evaluation, the weld located among all components is considered as rigid connection when calculating structural stress. Master S-N curve in ASME code is used for life evaluation. Example shows the method can be used for fatigue analysis of plane steel gate, and can be used to identify fatigue failure zone.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Jun Shen ◽  
Mingwan Lu ◽  
Zhenyu Wang ◽  
Heng Peng ◽  
Yinghua Liu

Abstract ASME Code VIII-2-2019 and previous versions provided three screening criteria for fatigue analysis. From edition 2004 to 2019, the design factor for material allowable stress decreased and the considered range of permissible cyclic number for design fatigue curve extended. However, screening criteria are almost unchanged except one restriction: If the specified number of cycles is greater than 106, then the screening criteria are not applicable and a fatigue analysis is required. In this paper, percentage limit of the design pressure in method A is modified and the specified number of cycles is extended. Some revision suggestions are also proposed to broaden the applicable range of the screening criterion.


Author(s):  
Kunio Hasegawa ◽  
Gery M. Wilkowski ◽  
Lee F. Goyette ◽  
Douglas A. Scarth

As the worldwide fleet of nuclear power plants ages, the need to address wall thinning in pressure boundary materials becomes more acute. The 2001 ASME Code Case N-597-1, “Requirements for Analytical Evaluation of Pipe Wall Thinning,” provides procedures and criteria for the evaluation of wall thinning that are based on Construction Code design concepts. These procedures and criteria have proven useful for Code Class 2 and 3 piping; but, they provide relatively little flexibility for Class 1 applications. Recent full-scale experiments conducted in Japan and Korea on thinned piping have supported the development of a more contemporary failure strength evaluation methodology applicable to Class 1 piping. The ASME B&PV Code Section XI Working Group on Pipe Flaw Evaluation has undertaken the codification of new Class 1 evaluation methodology, together with the existing Code Case N-597-1 rules for Class 2 and 3 piping, as a non-mandatory Appendix to Section XI. This paper describes the current status of the development of the proposed new Class 1 piping acceptance criteria, along with a brief review of the current Code Case N-597-1 evaluation procedure in general.


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