scholarly journals Use of 3D printing to create multifunctional cementitious composites: review, challenges and opportunities

2020 ◽  
Vol 5 ◽  
pp. 17-25
Author(s):  
Branko Savija

Additive manufacturing has been a topic of interest in the construction industry for the past decade. 3D printing of concrete structures promises great improvements in construction efficiency, waste reduction, and shape optimization. Another field where additive manufacturing offers opportunities is on the material level of cementitious composites. Techniques developed in other fields can be used to create multifunctional cementitious composites beyond what is possible with conventional technologies. This letter reviews recent developments in the field. Different applications are discussed: creating reinforcement for cementitious composites, creating capsules and vascular networks, and cementitious composites with superior mechanical behavior. Challenges for further research and practical applications of such materials are also discussed.

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4547
Author(s):  
Aneta Skoratko ◽  
Jacek Katzer

Additive manufacturing has been of increasing interest to the construction industry for the last ten years. The subject of the research is the printing of concrete, metals, and plastics. In their analysis and research, authors have focused on printing plastics. 3D printing of reinforcement of concrete elements made of plastics can significantly improve the efficiency of their erection, reduce the amount of waste, and optimize their shape. In this paper, recent developments in the 3D printing of plastics for construction are reviewed. Various applications were discussed, including unconventional spatial reinforcement (impossible to achieve in a traditional way), printed permanent formwork, etc. The challenges for further research and practical applications of such solutions were also discussed.


2020 ◽  
Vol 11 (46) ◽  
pp. 7316-7329
Author(s):  
Joël Monti ◽  
Eva Blasco

Herein, recent developments in the 3D printing of materials with structural hierarchy and their future prospects are reviewed. It is shown that increasing the extent of ordering, is essential to access novel properties and functionalities.


Author(s):  
Brooke Mansfield ◽  
Sabrina Torres ◽  
Tianyu Yu ◽  
Dazhong Wu

Abstract Additive manufacturing (AM), also known as 3D printing, has been used for rapid prototyping due to its ability to produce parts with complex geometries from computer-aided design files. Currently, polymers and metals are the most commonly used materials for AM. However, ceramic materials have unique mechanical properties such as strength, corrosion resistance, and temperature resistance. This paper provides a review of recent AM techniques for ceramics such as extrusion-based AM, the mechanical properties of additively manufactured ceramics, and the applications of ceramics in various industries, including aerospace, automotive, energy, electronics, and medical. A detailed overview of binder-jetting, laser-assisted processes, laminated object manufacturing (LOM), and material extrusion-based 3D printing is presented. Finally, the challenges and opportunities in AM of ceramics are identified.


RSC Advances ◽  
2019 ◽  
Vol 9 (29) ◽  
pp. 16869-16883 ◽  
Author(s):  
Hitesh Dommati ◽  
Saikat Sinha Ray ◽  
Jia-Chang Wang ◽  
Shiao-Shing Chen

Additive manufacturing (AM), which is also commonly known as 3D printing, provides flexibility in the manufacturing of complex geometric parts at competitive prices and within a low production time.


2013 ◽  
Vol 5 (2) ◽  
pp. 194-201
Author(s):  
Michael Hansmeyer ◽  
Benjamin Dillenburger

Computational design allows for architecture with an extraordinary degree of topographical and topological complexity. Limitations of traditional CNC technologies have until recently precluded this architecture from being fabricated. While additive manufacturing has made it possible to materialize these complex forms, this has occurred only at a very small scale. In trying to apply additive manufacturing to the construction of full-scale architecture, one encounters a dilemma: existing large-scale 3D printing methods can only print highly simplified shapes with rough details, while existing high-resolution technologies have limited print spaces, high costs, or material attributes that preclude a structural use. This paper provides a brief background on additive manufacturing technology and presents recent developments in sand-printing technology that overcome current 3D printing restrictions. It then presents a specific experiment, Digital Grotesque project, which is the first application of 3D sand-printing technology at an architecture scale. It describes how this project attempts to exploit the potentials of these new technologies.


2019 ◽  
Vol 2 (2) ◽  
pp. 175-197 ◽  
Author(s):  
Sanjay Kumar ◽  
Pulak Bhushan ◽  
Mohit Pandey ◽  
Shantanu Bhattacharya

The recent success of additive manufacturing processes (also called, 3D printing) in the manufacturing sector has led to a shift in the focus from simple prototyping to real production-grade technology. The enhanced capabilities of 3D printing processes to build intricate geometric shapes with high precision and resolution have led to their increased use in fabrication of microelectromechanical systems (MEMS). The 3D printing technology has offered tremendous flexibility to users for fabricating custom-built components. Over the past few decades, different types of 3D printing technologies have been developed. This article provides a comprehensive review of the recent developments and significant achievements in most widely used 3D printing technologies for MEMS fabrication, their working methodology, advantages, limitations, and potential applications. Furthermore, some of the emerging hybrid 3D printing technologies are discussed, and the current challenges associated with the 3D printing processes are addressed. Finally, future directions for process improvements in 3D printing techniques are presented.


Author(s):  
Manoj Kumar Agrawal

The latest process involved in the design, development and delivery of products to the end users has been implemented utilizing additive manufacturing (AM) or three-dimensional (3D) printing. This technology provides a great deal of freedom in the production of complicated parts, highly personalized goods and effective waste reduction. The new technological and Industrial revolution, utilizes the incorporation of intelligent fabrication and CAD processes. Via its various advantages, such as time and material savings, rapid prototyping, has enhanced productivity as well as distributed manufacturing processes, where AM actively participates and plays significant role in the industrial advancements. This paper is intended to conduct an analytical review of the latest developments and technological aspects in the AM innovation. This paper also explores the viability of the additive manufacturing mechanism as well as the advantages of the product in global, social and ecological fields. At last, the paper finishes with an outline of AM's potential in technologies, implementations and products developments, which will generate new concepts for AM discovery in the coming years..


Acoustics ◽  
2020 ◽  
Vol 2 (3) ◽  
pp. 605-616
Author(s):  
Kimihiro Sakagami ◽  
Midori Kusaka ◽  
Takeshi Okuzono ◽  
Shinsuke Nakanishi

In this study, we discuss the effect of the manufacturing accuracy of a microperforated panel (MPP) produced by 3D printers on acoustic properties through measured and calculated results as a pilot study. The manufacturing costs of MPPs have long been one of their shortcomings; however, with recent developments in the manufacturing process, low-cost MPPs are now available. In a further attempt at reducing the cost, 3D printing techniques have recently been considered. Cases of trial production of MPPs manufactured by 3D printing have been reported. When introducing such new techniques, despite the conventional microdrill procedure, manufacturing accuracy can often become an issue. However, there are few studies reporting the effect of manufacturing accuracy on the acoustic properties in the case of 3D-printed MPPs. Considering this situation, in this pilot study, we attempted to produce MPPs with circular and rectangular perforations using a consumer 3D printer of the additive manufacturing type. The hole sizes of the specimens were measured, and the accuracy was evaluated. The normal incidence absorption coefficient and specific impedance were measured using an impedance tube. The measured results were compared with the theoretical values using Guo’s model. Through these basic studies, the MPPs produced by an additive manufacturing 3D printer demonstrated good sound absorption performance; however, due to the large deviations of parameters, the agreement with the theoretical values was not good, which suggests that it is difficult to predict the acoustic properties of MPPs made by a consumer-grade additive manufacturing 3D printer.


Author(s):  
Mohamed Ramadany ◽  
Mohamed Saad Bajjou

The spread of additive manufacturing in recent years has broadened the sector of applications, namely in the construction field. This technology enables new functionalities and opportunities to be considered for the construction industry. Indeed, 3D printing processes can directly or indirectly affect the concrete material. Besides the printing processes for concrete structures, there are other indirect uses of 3D concrete printing, such as the manufacture of molds and formwork. However, its integration raises new challenges. This paper is first devoted to the state-of-the-art regarding the use of additive manufacturing in construction through a bibliographical study and an overview of various experiences in different countries. Secondly, the opportunities of such technologies for the construction sector will be discussed. Then, the issues and challenges related to the applicability and integration of concrete additive manufacturing will be highlighted. Finally, a diagnosis of the applicability and integration of concrete additive manufacturing has been made by analyzing the results of a survey of Moroccan professionals. The objective is to raise and identify key factors for successful integration.


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