scholarly journals Cycle-by-cycle simulation of variable amplitude fatigue crack propagation

2017 ◽  
Vol 8 (1) ◽  
pp. 8 ◽  
Author(s):  
Louis Muys ◽  
Jie Zhang ◽  
Nahuel Micone ◽  
Wim De Waele ◽  
Stijn Hertelé

In variable amplitude fatigue of high strength low alloy (HSLA) steel components, overloads can severely retard subsequent crack propagation for a number of cycles. In order to be able to predict fatigue crack propagation with a reduced degree of conservatism, retardation has to be taken into account. Of all numerical models that have been developed over time, crack tip plasticity models are selected based on the need for a detailed and fast cycle-by-cycle simulation of high cycle. After introducing the load interaction zone concept, common to all crack tip plasticity models, the Wheeler and Willenborg models are discussed, implemented and compared to experimental data. It is concluded that the Modified Wheeler model provides the most promising results, whereas the main limitation of Willenborg models is the need for extensive experimental data.

1996 ◽  
Vol 230 (1) ◽  
pp. 12-18 ◽  
Author(s):  
Heung-Bae Park ◽  
Kyung-Mo Kim ◽  
Byong-Whi Lee ◽  
Karp-Soon Rheem

2020 ◽  
Vol 92 (9) ◽  
pp. 1521-1536
Author(s):  
Clive Bucknall ◽  
Volker Altstädt ◽  
Dietmar Auhl ◽  
Paul Buckley ◽  
Dirk Dijkstra ◽  
...  

AbstractFatigue tests were carried out on compression mouldings supplied by a leading polymer manufacturer. They were made from three batches of ultra-high molecular weight polyethylene (UHMWPE) with weight-average relative molar masses, ${\overline{M}}_{\mathrm{W}}$, of about 0.6 × 106, 5 × 106 and 9 × 106. In 10 mm thick compact tension specimens, crack propagation was so erratic that it was impossible to follow standard procedure, where crack-tip stress intensity amplitude, ΔK, is raised incrementally, and the resulting crack propagation rate, da/dN, increases, following the Paris equation, where a is crack length and N is number of cycles. Instead, most of the tests were conducted at fixed high values of ΔK. Typically, da/dN then started at a high level, but decreased irregularly during the test. Micrographs of fracture surfaces showed that crack propagation was sporadic in these specimens. In one test, at ΔK = 2.3 MPa m0.5, there were crack-arrest marks at intervals Δa of about 2 μm, while the number of cycles between individual growth steps increased from 1 to more than 1000 and the fracture surface showed increasing evidence of plastic deformation. It is concluded that sporadic crack propagation was caused by energy-dissipating crazing, which was initiated close to the crack tip under plane strain conditions in mouldings that were not fully consolidated. By contrast, fatigue crack propagation in 4 mm thick specimens followed the Paris equation approximately. The results from all four reports on this project are reviewed, and the possibility of using fatigue testing as a quality assurance procedure for melt-processed UHMWPE is discussed.


2008 ◽  
Vol 22 (31n32) ◽  
pp. 5477-5482 ◽  
Author(s):  
ATSUMICHI KUSHIBE ◽  
TSUTOMU TANAKA ◽  
YORINOBU TAKIGAWA ◽  
KENJI HIGASHI

The crack propagation properties for ultrafine-grained Zn -22 wt % Al alloy during low cycle fatigue (LCF) in the superplastic region and the non-superplastic region were investigated and compared with the corresponding results for several other materials. With the Zn - 22 wt % Al alloy, it was possible to conduct LCF tests even at high strain amplitudes of more than ±5%, and the alloy appeared to exhibit a longer LCF lifetime than the other materials examined. The fatigue life is higher in the superplastic region than in the non-superplastic region. The rate of fatigue crack propagation in the superplastic region is lower than that in the other materials in the high J-integral range. In addition, the formation of cavities and crack branching were observed around a crack tip in the supereplastic region. We therefore conclude that the formation of cavities and secondary cracks as a result of the relaxation of stress concentration around the crack tip results in a reduction in the rate of fatigue crack propagation and results in a longer fatigue lifetime.


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