scholarly journals Experimental Investigation of Similar & Dissimilar Joints on Stainless Steel with TIG & MIG Welded

Author(s):  
Seeram Roopa

Abstract: Now days, most of the structural fabrications possess welded joints that are produced using suitable welding technique. However, the joining of thick plates in a single pass welding is a cumbersome task to many fabricators. Likewise, the selection of welding technique, filler wire and welding condition for the similar and dissimilar welding of several metals is at the development stage. The similar and dissimilar metal joints of have been emerged as a structural material for various industrial applications which provides good combination of mechanical properties like strength, corrosion resistance with lower cost. Selections of joining process for such a material are difficult because of their physical and chemical properties. The stainless steel of similar and dissimilar material joints are very common structural applications joining of stainless steel is very critical because of carbon precipitation and loss of chromium leads to increase in porosity affects the quality of joint leads deteriorate strength. In the present study, stainless steel of grades 310 and 316 were welded by Tungsten Inert Gas (TIG) and Metal Inert Gas (MIG) welding with compound flux of 50 % SiO2 + 50 % TiO2 processes. The mechanical behavior like hardness, tensile strength and bending properties of similar and dissimilar metal joints were investigated. Keywords: Mechanical Properties, ATIG, MIG, SS310, SS316, Micro Structure.

2017 ◽  
Vol 904 ◽  
pp. 19-23
Author(s):  
Van Nhat Nguyen ◽  
Quoc Manh Nguyen ◽  
Dang Thi Huong Thao ◽  
Shyh Chour Huang

Welding dissimilar materials has been widely applied in industries. Some of them are considered this as a strategy to develop their future technology products. Aluminum alloy and stainless steel have differences in physical, thermal, mechanical and metallurgic properties. However, selecting a suitable welding process and welding rods can solve this problem. This research aimed to investigate the T-joint welding between A6061 aluminum alloy and SUS304 stainless steel using new welding rods, Aluma-Steel by the Tungsten Inert Gas (TIG) welding process. The mechanical properties, the characteristics of microstructure, and component analysis of the welds have been investigated by the mechanical testing, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). As a result, the fracture occurred at the adjacent area between welding seam and A6061 alloys plate. The thermal cracking appeared at central welding-seam along the base metals if high welding current. A large amount of copper elements found in the welds due to using the new welding rod, Aluma-Steel rod.


Author(s):  
Morteza Ghaffarpour ◽  
Mohammad Kazemi ◽  
Mohammad Javad Mohammadi Sefat ◽  
Ahmad Aziz ◽  
Kamran Dehghani

In the present study, friction stir welding (FSW) and tungsten inert gas (TIG) techniques were used to join the dissimilar aluminum alloys of 5083-H12 and 6061-T6. The laboratory tests were designed using design of experiment (DOE) method. Variables for the FSW process were the rotational speed, traverse speed, shoulder diameter, and pin diameter. They changed in ranges of 700–2500 r/min, 25–400 mm/min, 10–14 mm, and 2–4 mm, respectively. In the case of TIG process, the variables were current intensity, traverse speed, and tilt angle. These parameters varied from 80 to 90 A, 200 to 400 mm/min, and 3° to 12°, respectively. The optimum amounts of parameters were obtained using response surface methodology (RSM). The RSM-based model was developed to predict ultimate tensile strength (UTS) of the welds produced. In FSW, the difference between predicted and measured UTS was about 1.28% and in TIG it was 1.78%. The good agreement between experimental and predicted results indicates the high accuracy of the developed model. Mechanical properties and also the microstructure of the welds were compared after optimizing both welding processes using RSM. The results showed that the welds produced by FSW indicated a considerably higher quality and also improved mechanical properties compared to TIG. Properties of the joints obtained by FSW in single-sided joints were more desirable. In the double-sided welds obtained by FSW these differences were of an even higher significance.


2020 ◽  
Vol 9 (5) ◽  
pp. 678-684
Author(s):  
Naveen Thomas ◽  
A. Mathew ◽  
Kurias George ◽  
Noble Thomas ◽  
Sherin Thampi ◽  
...  

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