Friction Stir Welding of Copper Alloys by PTA Hardfaced Chromium Carbide Tools

2016 ◽  
Vol 49 (2) ◽  
pp. 70
Author(s):  
A. Baskaran ◽  
K. Shanmugam ◽  
V. Balasubramanian
Keyword(s):  
Friction Stir Welding ◽  
Chromium Carbide ◽  
Copper Alloys ◽  
Friction Stir

Friction Stir Welding of Copper Alloys by PTA Hardfaced Chromium Carbide Tools

2016 ◽  
Vol 49 (2) ◽  
pp. 70 ◽  
Author(s):  
A. Baskaran ◽  
K. Shanmugam ◽  
V. Balasubramanian
Keyword(s):  
Friction Stir Welding ◽  
Chromium Carbide ◽  
Copper Alloys ◽  
Friction Stir

Numerical Simulation of Friction Stir Welding of Aluminum Alloys: A Brief Review

2015 ◽  
Vol 809-810 ◽  
pp. 467-472
Author(s):  
Marius Adrian Constantin ◽  
Ana Boşneag ◽  
Monica Iordache ◽  
Eduard Niţu ◽  
Doina Iacomi
Keyword(s):  
Numerical Simulation ◽  
Friction Stir Welding ◽  
Aluminum Alloys ◽  
Copper Alloys ◽  
Tool Geometry ◽  
Friction Stir ◽  
Complex Process ◽  
Scientific Papers ◽  
Fsw Simulation ◽  
Aluminum And Magnesium Alloys

Friction Stir Welding (FSW) is the latest innovative and most complex process which is widely applied to the welding of lightweight alloys, such as aluminum and magnesium alloys, and most recently, titanium alloys, copper alloys, steels and super-alloys. Friction stir welding is a highly complex process comprising several highly coupled physical phenomena. The experiments are often time consuming and costly. To overcome these problems, numerical analysis has frequently been used in the last ten years. In this paper is presented a brief review of scientific papers in recent years on numerical simulation of Friction Stir Welding of aluminum alloys. The main elements analyzed by FSW simulation, and briefly in this paper are: temperature and residual stress distribution; work tool geometry (size and shape of the pin); distribution of equivalent plastic deformation; main areas resulted after welding; distribution of microstructure (grain size); parameters and optimization of the FSW process.

scholarly journals Micro Friction Stir Welding Process: State of the Art

2018 ◽  
Vol 8 (02) ◽  
Author(s):  
Akshansh Mishra
Keyword(s):  
Friction Stir Welding ◽  
Copper Alloys ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Zinc Alloys ◽  
Friction Stir ◽  
Friction Stir Welding Process ◽  
Thin Walled Structures ◽  
Current State ◽  
Mechanical Assemblies

IMicro friction stir welding (µFSW) process is mainly adapted from the Friction Stir Welding Process. This process is mainly used for joining dissimilar materials. Micro friction stir welding (µFSW) find its applications in thin walled structures, electrical, electronic and micro-mechanical assemblies. The significant challenges are faced when we downscale to achieve µFSW. This paper addresses the current state of the understanding and development of Micro friction stir welding. This paper further outlines the results achieved after Micro friction stir processing of Aluminium alloys, Copper alloys and Zinc alloys.

Evaluation of Mechanical Properties and Finite Element Modeling in Friction Stir Welding of C12200 Copper Alloy to C36000 High-Leaded Brass Pipe

2020 ◽  
Vol 38 (8A) ◽  
pp. 1106-1116
Author(s):  
Ahmed A. Akber ◽  
Ali A. Khleif ◽  
Abbas N. Hasein
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Friction Stir Welding ◽  
Finite Element Modeling ◽  
Copper Alloy ◽  
Rotation Speed ◽  
Copper Alloys ◽  
Friction Stir ◽  
Element Modeling ◽  
Zero Degree

In systems transporting fluids like petrol, water, or any fluids. Copper and brass pipes are used because of the capability to resist corrosion. The copper alloys can be welded by several methods like arc, resistance, friction welding, and gas methods and they can be readily soldered and brazed. In the present study, mechanical properties and finite element modeling evaluation for friction stir welding of two dissimilar pipes (C12200 copper alloy pipe with C36000 copper alloy pipe). During this study six parameters were used where rotation speed of (775,1000,1300 and1525rpm), welding speed of 1.7 mm/min, axial force of 8.5KN, with a CW direction of rotation, and zero degree of tilt angle, using a threaded cone geometry of the tool. The results showed that the best weld quality was in case when the speed of rotation was 1525 rpm. 

Processes Developed Based on Friction Stir Welding Process

2021 ◽  
Vol 890 ◽  
pp. 66-75
Author(s):  
Lia Nicoleta Boțilă ◽  
Radu Cojocaru ◽  
Cristian Ciucă ◽  
Victor Verbiţchi
Keyword(s):  
Friction Stir Welding ◽  
Surface Engineering ◽  
Copper Alloys ◽  
Welding Process ◽  
Cast Aluminum ◽  
Hybrid Effect ◽  
Friction Stir ◽  
Friction Stir Welding Process ◽  
Cast Aluminum Alloys ◽  
New Research

Considering the remarkable results obtained by using friction stir welding process (FSW), ISIM Timisoara has developed research programs for the knowledge and development of processing processes based on the FSW process principle.The paper presents a synthesis of the researches and the results obtained within some of research projects carried out by ISIM Timisoara, regarding possibilities of using some of processes derived from the FSW process, which has focused mainly on two directions (areas): surface engineering (materials surface processing) and joining by friction riveting. In the field of surfaces engineering, there are presented some results that represent own contributions of ISIM Timisoara, regarding: friction stir processing as well as coating with functional layers from lightweight alloys of steel substrates (by friction with consumable tool).Regarding friction riveting, two methods are presented: classic friction riveting, respectively friction riveting with hybrid effect (mechanical grip and friction welding).The paper shows very good results obtained to FSP processing (for cast aluminum alloys), to friction riveting with hybrid effect (for aluminum and copper alloys) and to friction riveting (for aluminum alloy), but also some limitations of these friction processing methods.Also in the paper are presented new research directions that are currently being addressed, respectively that will be addressed in the next period at ISIM Timisoara, regarding new variants of application of FSW welding.

Experimental Analysis on Mechanical Properties of Friction Stir Welding in Dissimilar Aluminum Alloys

2020 ◽  
pp. 64-68
Author(s):  
Anganan K ◽  
Narendran RJ ◽  
Naveen Prabhu N ◽  
Rahul Varma R ◽  
Sivasubramaniyam R
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Aluminum Alloys ◽  
Welding Speed ◽  
Rotational Speed ◽  
Copper Alloys ◽  
Welding Parameters ◽  
Tool Rotational Speed ◽  
Friction Stir ◽  
Dissimilar Aluminum Alloys

Friction stir welding (FSW) is an innovative solid state joining technique and has been employed in industries for joining aluminum, magnesium, zinc and copper alloys. The FSW process parameters such as tool, rotational speed, welding speed, axial force, etc play major role in deciding the weld quality. A mathematical modeling was developed based on experiments to predict the tensile strength of dissimilar FSW aluminum alloys. The maximum tensile strength of 210 MPa can be obtained at the tool rotational speed of 1100 rpm, welding speed of 35mm/min and an axial load of 7 kN is the Optimum welding parameters.

Microstructural Characterization of the Friction Stir Welding (FSW) Joints from Dissimilar Metallic Aluminium - Copper Alloys

2018 ◽  
Vol 1146 ◽  
pp. 121-125
Author(s):  
Bogdan Radu ◽  
Iosif Hulka ◽  
Radu Cojocaru ◽  
Cristian Ciucă ◽  
Lia Nicoleta Boţilă
Keyword(s):  
Friction Stir Welding ◽  
Structural Transformation ◽  
Copper Alloys ◽  
Welding Process ◽  
Microstructural Characterization ◽  
Friction Stir ◽  
Heating And Cooling ◽  
Aluminium Copper ◽  
Metallic Aluminium

During Friction Stir Welding (FSW) process materials to be joined will be subject of intense mechanical and thermal processes, characteristic to this solid state welding process. As a result, the welded materials will suffer quick heating and cooling cycles that will be overlapping on large plastic deformation/flow of the materials, which will produce their phase and structural transformation as well as modification of their properties. The paper investigates the structural transformation of the materials and will analyse the influence between the FSW process and these transformations.

Experimental Analysis on Mechanical Properties of Friction Stir Welding in Dissimilar Aluminum Alloys

2020 ◽  
pp. 64-68
Author(s):  
K. Anganan ◽  
R.J . Narendran ◽  
N Naveen Prabhu ◽  
R Rahul Varma ◽  
R Sivasubramaniyam
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Aluminum Alloys ◽  
Welding Speed ◽  
Rotational Speed ◽  
Copper Alloys ◽  
Welding Parameters ◽  
Tool Rotational Speed ◽  
Friction Stir ◽  
Dissimilar Aluminum Alloys

Friction stir welding (FSW) is an innovative solid state joining technique and has been employed in industries for joining aluminum, magnesium, zinc and copper alloys. The FSW process parameters such as tool, rotational speed, welding speed, axial force, etc play major role in deciding the weld quality. A mathematical modeling was developed based on experiments to predict the tensile strength of dissimilar FSW aluminum alloys. The maximum tensile strength of 210 MPa can be obtained at the tool rotational speed of 1100 rpm, welding speed of 35mm/min and an axial load of 7 kN is the Optimum welding parameters.

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