scholarly journals Simulation and Optimization of the Phosgenation Reactive Distillation Process for Producing Toluene Diisocynate

Author(s):  
Rong Bi ◽  
Xiaoyang Sun

Toluene diisocyanate (TDI) is an important chemical intermediate prepared by phosgenation reaction between toluene diamine and phosgene with two steps name cold and thermal phosgenation respectively. In this paper, the reactive distillation model for the thermal phosgenation reaction based the kinetics equations was established for an industrial installation, and the effects of the different parameters on the process performance were studied firstly; then based on the analysis results, a thermal coupling process between the towers of reactive distillation and phosgene purification was presented and investigated; finally, the optimal operation scheme was simulated and the results showed that the proposed process can save the heat and cold energy with 7.29% and 32.78%, respectively, and reduce the total annual cost about 17.11%. The result of the paper can be used to guide the operation configuration or the revampment of the TDI production equipment.

Author(s):  
Na Yu ◽  
Lumin Li ◽  
Mengqi Chen ◽  
Jianxin Wang ◽  
Dan Liu ◽  
...  

2014 ◽  
Vol 8 (1) ◽  
pp. 12-18 ◽  
Author(s):  
Lanyi Sun ◽  
Kang He ◽  
Yuliang Liu ◽  
Qiuyuan Wang ◽  
Dingding Wang

In this contribution, a different pressure thermally coupled extractive distillation process has been applied on the separation of propylene and propane with aqueous acetonitrile (ACN) solution as entrainer. The novel distillation pro-cess integration is the combination of different pressure thermally coupled distillation (DPTCD) and extractive distillation (ED). Both the new process and the conventional process have been simulated in Aspen Plus. Sensitivity analysis has been conducted to select an appropriate compression ratio and other operating parameters based on the priority that the propylene product purity is 99.2 wt % and less energy consumption. The influence of the proposed distillation column on energetic and economic aspects is evaluated through intensive comparison against the conventional stand-alone column, and better performance is achieved with up to 46.02% energy saving and close to 9.7% saving in total annual cost (TAC).


2008 ◽  
Vol 47 (3) ◽  
pp. 396-407 ◽  
Author(s):  
B. Belaissaoui ◽  
R. Thery ◽  
X.M. Meyer ◽  
M. Meyer ◽  
V. Gerbaud ◽  
...  

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