scholarly journals Granulated zeolite plant "Alusil", Zvornik

2003 ◽  
Vol 57 (2) ◽  
pp. 51-53
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Pilot Plant ◽  
State Of The Art ◽  
High Tech ◽  
Production Plant ◽  
Start Up ◽  
Engineering Department ◽  
Production Complex ◽  
Initial Capacity ◽  
Zeolite Production

The IGPC's Engineering Department designed basic technological and machine projects for a granulated zeolite production plant, on the basis of which a pilot plant with an initial capacity of 5,000 t/y was constructed in 1984, within Birac - Zvornik production complex. The technology in these projects was developed in the laboratories of the IGPC.Several goals were realized by designing a granulated zeolite production plant. This technology is one of the newest state of the art high tech technologies. The product meets all quality demands, as well as environmental regulations, by which granulated zeolite production for various uses was developed. The granulated zeolite production process is fully automatized, and the product has uniform quality. There is no waste material in granulated zeolite production, because all products with unsatisfactory quality are returned to the process. The production process can be controlled manually, which is necessary during start - up, and repairs.

scholarly journals Detergent zeolite complex "Alusil", Zvornik

2003 ◽  
Vol 57 (2) ◽  
pp. 47-50
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Pilot Plant ◽  
Environmental Regulations ◽  
New Approach ◽  
The World ◽  
Engineering Department ◽  
Production Complex ◽  
Specific Technology ◽  
Initial Capacity ◽  
Zeolite Production

The IGPC Engineering Department designed the basis technological and machine projects for a detergent zeolite complex, on the basis of which a pilot plant with an initial capacity of 5,000 t/y was constructed in 1983 within Birac-Zvornik production complex. Additional projects were done afterwards and the starting capacity increased to 200,000 t/y in 1988. This plant became the biggest producer of detergent zeolite in the world. These projects were manufactured on the basis of specific technology developed in the laboratories of the IGPC.Several goals were realized by designing a detergent zeolite production complex. This technology was an innovation, because a new approach in detergent zeolite production was developed. The product meets all quality demands, as well as environmental regulations. The detergent production process is fully automatized and the product has uniform quality. There is no waste material in detergent zeolite production, because all products with unsatisfactory quality are returned to the process. The production process can be controlled manually, which is necessary during stanrt-up, and repairs.

scholarly journals Detergent zeolite complex "Ceosil", Tallinn, Estonia

2003 ◽  
Vol 57 (2) ◽  
pp. 58-60
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Environmental Regulations ◽  
Waste Material ◽  
Production Plant ◽  
Start Up ◽  
Plant Waste ◽  
Engineering Department ◽  
Zeolite Production

The IGPC Engineering Department, together with the "Birac", Zvornik Engineering Department designed basic projects for detergent zeolite production, using waste flotation sand and hydrates. Several projects were completed: technological, machine, electrical, automation. On the basis of these projects, production plant in Tallinn, Estonia was constructed, with a capacity of 100,000 t/y from 1989. to 1993. This plant became the biggest producer of detergent zeolite in the world.Several goals were realized by designing the "Ceosil" plant. Waste flotation sand was used and detergent zeolite was produced in a market which is not properly supplied with this zeolite. The product meets all quality demands, as well as environmental regulations. The detergent production process is fully automatized and the product has uniform quality. There is no waste material in detergent zeolite production, because all products with unsatisfactory quality are returned to the process. The production process can be controlled manually, which is necessary during start - up, and repairs.

scholarly journals Powder detergents production plant

2003 ◽  
Vol 57 (2) ◽  
pp. 79-82
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Environmental Regulations ◽  
Specific Weight ◽  
Powder Materials ◽  
Production Plant ◽  
New Approach ◽  
Start Up ◽  
Engineering Department ◽  
New Type ◽  
Zeolite Production

The IGPC Engineering Department designed basic projects for powder detergent production plant, using technology developed in the IGPC laboratories, in 1998. - 2000. Several projects were completed: technological, machine, electrical, automation. On the basis of these projects, a production plant with a capacity of 25,000 t/y was manufactured, at "Delta In", Zrenjanin, in 2000.This technology was an innovation, because new approach in mixing a powder materials was used, as well as introducing a new type of dryer in detergent production. The product meets all quality demands for detergents with high specific weight (1000 g/l), as well as environmental regulations. The detergent production process is fully automatized, and the product has uniform quality. There is no waste material in detergent zeolite production, because all products with unsatisfactory quality are returned to the process. The production process can be controlled manually, which is necessary during start-up, and repairs.

scholarly journals Wet hydrate dissolution plant

2003 ◽  
Vol 57 (2) ◽  
pp. 61-63
Author(s):  
Mirjana Stankovic ◽  
Branimir Kovacevic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Production Capacity ◽  
Production Quality ◽  
Process Equipment ◽  
Production Plant ◽  
Centrifugal Pumps ◽  
Start Up ◽  
Engineering Department ◽  
Additional Process ◽  
Zeolite Production

The IGPC Engineering Department designed basic projects for a wet hydrate dissolution plant, using technology developed in the IGPC laboratories. Several projects were completed: technological, machine, electrical, automation. On the basis of these projects, a production plant with capacity of 50,000 t/y was manufactured, at "Zeolite Mira", Mira (VE), Italy, in 1997, for increasing detergent zeolite production from 50,000 to 100,000 t/y. Several goals were realized by designing a wet hydrate dissolution plant. Main goal was increasing the detergent zeolite production capacity. The technological cycle of NaOH was closed, and no effluents emitted, and there is no pollution. Wet hydrate dissolution is now fully continuous, which is important for maintaining zeolite production quality, as well as for simplifying production. The wet hydrate production process is fully automatized, and the product has uniform quality. The production process can be controlled manually, which is necessary during start-up, and repairs. By installing additional process equipment (centrifugal pumps and dissolving reactors) technological bottlenecks were overcome, and by adjusting NaOH tanks and dissolving reactors, the capacities of the process equipment was fully utilized.

scholarly journals Wet water glass production plant

2003 ◽  
Vol 57 (2) ◽  
pp. 64-67
Author(s):  
Mirjana Stankovic ◽  
Branimir Kovacevic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Water Glass ◽  
Glass Production ◽  
Process Equipment ◽  
Production Plant ◽  
Centrifugal Pumps ◽  
Start Up ◽  
Engineering Department ◽  
Additional Process ◽  
Zeolite Production

The IGPC Engineering Department designed basic projects for a wet hydrate dissolution plant, using technology developed in the IGPC laboratories. Several projects were completed: technological, machine, electrical, automation. On the basis of these projects, a production plant of a capacity of 75,000 t/y was manufactured, at "Zeolite Mira", Mira (VE), Italy, in 1997. and 1998, increasing detergent zeolite production, from 50,000 to 100,000 t/y. Several goals were realized by designing a wet hydrate dissolution plant. The main goal was increasing the detergent zeolite production. The technological cycle of NaOH was closed, and no effluents emitted, and there is no pollution (except for the filter cake). The wet water glass production process is fully automatized, and the product has uniform quality. The production process can be controlled manually, which is necessary during start - up, and repairs. By installing additional process equipment (centrifugal pumps and heat exchangers) technological bottlenecks were overcome, and by adjusting the operation of autoclaves, and water glass filters and also by optimizing the capacities of process equipment.

scholarly journals Dry alcohol production plant

2003 ◽  
Vol 57 (2) ◽  
pp. 83-85
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Temperature Regime ◽  
Air Purification ◽  
Production Plant ◽  
Safe Operation ◽  
Alcohol Production ◽  
Evaporation And Condensation ◽  
Start Up ◽  
Engineering Department ◽  
Increased Pressure

The IGPC Engineering Department designed basic projects for dry alcohol production plant, using technology developed in the IGPC laboratories. Several projects were completed: technological, machine, electrical, automation. On the basis of these projects a production plant with a capacity of 40 m3/y was manufactured, at "Zorka Pharma", Sabac in 1995-1996. The product meets all quality demands, as well as environmental regulations. The dry alcohol production process is fully automatized. There is no waste in the process, neither gaseous, nor liquid. The chosen process provides safe operation according to temperature regime and resistance in the pipes, air purification columns and filters. Working at increased pressure is suitable for evaporation and condensation at increased temperatures. The production process can be controlled manually, which is necessary during start-up, and repairs.

scholarly journals Copolymer production plant

2003 ◽  
Vol 57 (2) ◽  
pp. 75-78
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Product Quality ◽  
Environmental Regulations ◽  
Waste Materials ◽  
Production Plant ◽  
Safe Operation ◽  
Quality Regulation ◽  
Start Up ◽  
Engineering Department

The IGPC Engineering Department designed a project for the reconstruction of the copolymer production plant at "Zeolite Mira", Mira, Italy, using technology developed in the laboratories of the IGPC. The capacity of the reconstructed plant was increased from 17,000 to 25,000 t/y, in 1991 and the product quality was also improved.The product meets all quality regulation, as well as environmental regulations. There is no waste materials, and precautions were chosen to provide safe operation. This process is fully automatized, and the product has uniform quality. The production process can be controlled manually, which is necessary during start-up, and repairs.

scholarly journals Detergent zeolite filtration plant

2003 ◽  
Vol 57 (2) ◽  
pp. 68-71
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Capacity ◽  
Vacuum System ◽  
Process Equipment ◽  
Production Plant ◽  
Centrifugal Pumps ◽  
Start Up ◽  
Engineering Department ◽  
Additional Process ◽  
Zeolite Production

The IGPC Engineering Department designed basic projects for detergent zeolite filtration plant, using technology developed in the IGPC laboratories. Several projects were completed: technological, machine, electrical, automation. On the basis of these projects, a production plant with a capacity of 75,000 t/y was manufactured, at "Zeolite Mira", Mira (VE), Italy, in 1997, for increasing detergent zeolite production, from 50,000 to 100,000 t/y. The main goal was to increase the detergent zeolite production capacity. The technological cycle of the filtrate was closed, and no effluents emitted, and there is no pollution. The detergent zeolite filtration process is fully continuous, by which a significant improvement in zeolite production was achieved, both in unification of quality of the product and in simplifying production. This process is fully automatized, and the product has uniform quality. The production process can be controlled manually, which is necessary during start-up, and repairs. By installing additional process equipment (centrifugal pumps, a vacuum system and belt filter) technological bottlenecks were overcome by adjusting the work of centrifugal pumps and belt filter, and also by optimizing the capacities of process equipment.

scholarly journals Increasing the capacity of an evaporation unit

2003 ◽  
Vol 57 (2) ◽  
pp. 72-74
Author(s):  
Mirjana Stankovic ◽  
Lato Pezo
Keyword(s):  
Production Process ◽  
Evaporation Process ◽  
Closed Cycle ◽  
Quality Regulation ◽  
Start Up ◽  
Engineering Department ◽  
Naoh Solution ◽  
Economical Process ◽  
Evaporation Unit ◽  
Zeolite Production

The IGPC Engineering Department designed a basic technological project for an evaporation unit for detergent zeolite production at "Zeolite Mira", Mira, Italy. The evaporation unit was for a capacity of 15,000 t/h of evaporated water per hour from 26,000 t/h of 11 % NaOH solution.The gained product meets all quality regulation, as well as environmental regulations. The evaporation process is fully automatized, and the product has uniform quality. There is no waste material in detergent zeolite production, because all products with unsatisfactory quality are returned to the process. The production process can be controlled manually, which is necessary during start-up, and repairs. A fully closed cycle of filtrate was achieved by installing an evaporation unit. 11% NaOH solution is produced in detergent zeolite filtration, which is dangerous waste. It is evaporated to 26% NaOH solution and afterwards returned to the wet hydrate dissolution plant. In this way environmental protection is achieved, as well as a highly economical process.

Design and Start-Up of a Plant for Dairy Processed Sweets

2019 ◽  
Author(s):  
Jessica Gissella Maradey Lázaro ◽  
Gianina Garrido ◽  
Kevin Cáceres
Keyword(s):  
Production Process ◽  
Oil Palm ◽  
Pilot Plant ◽  
Social Impact ◽  
Considerable Improvement ◽  
Process Variables ◽  
Production Chain ◽  
Economic Level ◽  
Start Up ◽  
And Control

Abstract The industry of processed dairy and fruit sweets is listed in the agroindustry as one of the most representative at the economic level preceding poultry and oil palm production. In addition, the requirements of safety and product quality that are indispensable, it also requires committed and specialized labor generating a social impact in terms of employability and competitiveness of the companies that make up the production chain. The production process is carried out in an artisanal way, therefore, one of the problems faced by this industry is the absence of technology and / or automation that allows them to improve process times and, consequently, productivity. However, this can be solved with the incorporation of systems that optimize the acquisition and control of the process variables of cooking and dosing of the sweet, reducing the costs due to waste and poor handling of its ingredients, as well as reaching higher production levels with quality and products that meet the standards imposed by globalized markets. This article shows the development, implementation and start-up of a pilot plant for the cooking and dosing of the sweet, taking into account that the capacity of the hopper is 70 liters. The results show a considerable improvement in the quality and process standards, as well as establishing criteria to optimize other variables that appear in the development.

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