scholarly journals Thermal monitoring and thermal deformation prediction for spherical machine tool spindles

2019 ◽  
Vol 23 (4) ◽  
pp. 2271-2279 ◽  
Author(s):  
Cheng-Biao Fu ◽  
An-Hong Tian ◽  
Her-Terng Yau ◽  
Mao-Chin Hoang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Machine Tool ◽  
Thermal Deformation ◽  
Thermal Error ◽  
Structural Deformation ◽  
Thermal Monitoring ◽  
Element Analysis ◽  
Deformation Prediction ◽  
Thermal Error Model

Machine tool operations and processing can cause temperature changes in various components because of internal and external thermal effects. Thermal deformations caused by thermal effect in machine tools can result in errors in processing size or shape and decrease processing precision. Thus, this paper focuses on the analysis of heating during machine tool spindle?s high speed operation, which is the heat source that causes component and structural deformation. In this paper, thermal monitoring was used to build a thermal error prediction model. Temperature change around the spindle was measured with a DS18B20, then multiple regression analysis was used to establish the relationship between thermal deformation quantity and temperature fields at specific points. Finally, finite element analysis was used to build the thermal error model. A solution for the correlation coefficient was obtained using the least squares method. The result of this study verified that finite element analysis can predict front bearing and rear bearing temperature rise, and is consistent with laboratory results. The error in thermal steady-state deformation prediction was less than 2 ?m. This information can be used by the controller to effectively compensate the processing and improve processing precision.

Efficient thermal error prediction in a machine tool using finite element analysis

2011 ◽  
Vol 22 (8) ◽  
pp. 085107 ◽  
Author(s):  
Naeem S Mian ◽  
Simon Fletcher ◽  
Andrew P Longstaff ◽  
Alan Myers
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Machine Tool ◽  
Thermal Error ◽  
Error Prediction ◽  
Element Analysis

Thermal Deformation Analysis for the Guideway of Large-Type CNC Lathe Based on Finite Element Method

2011 ◽  
Vol 58-60 ◽  
pp. 198-204
Author(s):  
Feng Shou Zhang ◽  
Don Gyan Wang ◽  
Jian Ting Liu ◽  
Feng Kui Cui
Keyword(s):  
Finite Element ◽  
Temperature Field ◽  
Thermal Deformation ◽  
Thermal Characteristics ◽  
Thermal Error ◽  
Deformation Analysis ◽  
Element Analysis ◽  
Large Type ◽  
Cnc Lathe ◽  
Optimizing Design

Friction between the guideway and the bench of large-type CNC lathe will cause thermal deformation of the guideway, which causes processing error of the lathe，thereby reduces machining precision of the workpiece. The authors establish the mathematical model of temperature field and thermal deformation of the guideway in the work process, numerically simulate the guideway thermal characteristics by ANSYS finite element analysis software, and obtain the distribution regularities of temperature field and thermal deformation and their major influencing factors, which provide a theoretical basis for optimizing design and thermal error compensation design of the lathe guideway.

Research on the Application of Periodic Truss-Core Structures to Structural Design of Machine Tool

2011 ◽  
Vol 194-196 ◽  
pp. 1977-1981
Author(s):  
Dong Qiang Gao ◽  
Zhi Yun Mao ◽  
Zhong Yan Li ◽  
Fei Zhang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Machine Tool ◽  
Dynamic Properties ◽  
Response Analysis ◽  
Optimized Design ◽  
Element Analysis ◽  
Truss Core ◽  
The Finite Element Analysis ◽  
Harmonic Response Analysis

The modal analysis and harmonic response analysis of the machine tool table with periodic truss-core structures are analyzed and calculated by finite element analysis software-ANSYS Workbench, then we get the finite element analysis results. After comparing the results with finite element analysis results of the original machine tool table, we come to the conclusion that the dynamic properties of the machine tool table with periodic truss-core structures are better than the original machine tool table’s. It makes a base for optimized design and remanufacturing.

260t Ladle Stress and Deformation Finite Element Analysis

2014 ◽  
Vol 936 ◽  
pp. 1886-1889
Author(s):  
Yan Ping Sun ◽  
De Chen Zhang ◽  
Ming Yang ◽  
Yuan Li
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Working Conditions ◽  
Structural Deformation ◽  
Analysis Software ◽  
Element Analysis ◽  
Strength And Stiffness ◽  
Stress And Deformation ◽  
Distribution Of Stress ◽  
Optimal Designing

In this paper, iron ladle stress and deformation has been accurately calculated using finite element analysis software ANSYS based on 260t iron ladle in standing, lifting, tipping working conditions. Distribution of stress field was obtained. The stiffness and strength of the iron ladle has been evaluated. The results show that the iron ladle in the standing, lifting and tipping working conditions, structural deformation is small, the strength and stiffness meet the requirements. This research extends the working life of 260t iron ladle. It provides theoretical basis for producing and using of the iron ladle and further optimal designing.

Thermal Characteristics Finite Element Analysis and Temperature Rise Experiment for High Speed Motorized Spindle

2011 ◽  
Vol 52-54 ◽  
pp. 1206-1211 ◽  
Author(s):  
Huai Xing Wen ◽  
Mei Yan Wang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Machine Tool ◽  
Temperature Rise ◽  
High Speed ◽  
Thermal Characteristics ◽  
Analysis Model ◽  
Ansys Software ◽  
Motorized Spindle ◽  
Element Analysis

The thermal characteristics of the motorized spindle determines maching qualities and cutting capabilities, and is one of the important factors influencing the precision of the high speed NC machine tool. To improve the performance of the high speed machine tool, it is important to study the thermal characteristics of the motorized spindle. It had been studied in two ways: one is finite element analysis by Ansys software, in which the finite element analysis model was built. According to the actual working condition, the heat source and the heat transfer coefficient of every part are calculated. On this basis, the temperature field and temperature rises were gotten in Ansys software. The other way is temperature rises experiment on the motorized spindle test platform. The result was shown in the form of curve. These two ways shown the same result: the highest temperature rise appears in the area of electromotor, then followed by the rolling bearing .The result provides the necessary theory basis for optimizing the structure of the motorized spindle and establishes a basis for the research and application about the high speed spindle.

Estimation of Dynamic Mechanical Error for Evaluation of Machine Tool Structures

2012 ◽  
Vol 6 (2) ◽  
pp. 147-153 ◽  
Author(s):  
Daisuke Kono ◽  
◽  
Sascha Weikert ◽  
Atsushi Matsubara ◽  
Kazuo Yamazaki ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Machine Tool ◽  
Driving Force ◽  
Inertial Force ◽  
Element Analysis ◽  
Simple Method ◽  
Dynamic Mechanical ◽  
Machine Tool Structures ◽  
Multi Body

Dynamic motion errors of machine tools consist of errors in the mechanical system and the servo system. In this study, a simple method to estimate the dynamic mechanical error is proposed to evaluate machine tool structures. The dynamic mechanical error in the low frequency range is estimated from the static deformation due to the driving force, the counter force, and the inertial force. The error in a high-precision machine tool is estimated for comparison with measurements. Two calculation tools, finite element analysis and rigid multi-body simulation, are used for the estimation. Measured dynamic mechanical errors can be correctly estimated by the proposed method using finite element analysis. The tilt of driven bodies is the major reason for dynamic mechanical errors. When the reduction factor representing the structural deformation is properly determined, the rigid multi-body simulation is also an effective tool. Use of the proposed method for modification planning is demonstrated. Stiffness enhancement of the saddle was an effective modification candidate to reduce the dynamic mechanical error. If the error should be reduced to sub-micrometer level, the location of components should be modified because the Abbe offset and the offset of the driving force from the inertial force must be shortened.

Modeling and Calculation of Dynamic Performances of NC Machine Tool Considering Linear Rolling Guideway

2009 ◽  
Vol 16-19 ◽  
pp. 510-514 ◽  
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Yong Xian Liu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Machine Tool ◽  
Static Characteristic ◽  
Element Analysis ◽  
Nc Machine Tool ◽  
The Finite Element Analysis ◽  
Nc Machine ◽  
Dynamic Performances ◽  
Analysis Models

The linear rolling guideway is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool consider rolling guideway and to study the effect on machinery function. The paper’s research is based on a NC machine tool produced by a certain plant of machine tools. Methods of simulating the rolling guideway support are studied, and the configuration of the spring damper elements of the bearing supports are also studied, and the finite element analysis on the CKS6125 machine tool has been made to confirm its dynamic characteristics. Then the finite element analysis models are validated by some experiments.

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