scholarly journals Design and thermal-hydraulic optimization of a shell and tube heat exchanger using bees algorithm

2021 ◽  
pp. 252-252
Author(s):  
Navid Bozorgan ◽  
Ashkan Ghafouri ◽  
Ehsanolah Assareh ◽  
Seyed Mohammad Safieddin Ardebili
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Total Pressure ◽  
Bees Algorithm ◽  
Design Parameters ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

The present study modifies the structural design of a shell-and-tube heat exchanger (STHE) by considering two key parameters such as the maximization of the overall heat transfer coefficient and minimization of the total pressure drop. Five geometric design variables which include the tube inside diameter, tube outside diameter, pitch size, baffle spacing, and the tube length are investigated for optimization. The governing equations for design and optimization of the STHE are evaluated; and the optimum design parameters are obtained by Bees Algorithm (BA). The selection of the important design parameters to achieve the proper design is evaluated by fixing each of these parameters, while the other the design parameters are selected as variable to optimize the effectiveness. Compared with the original STHE, the overall heat transfer coefficient is increased by 22.78 % with the minimum increase in the total pressure drop by 1.8%.

Numerical simulation of the effect of baffle cut and baffle spacing on shell side heat exchanger performance using CFD

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Numerical Results ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Two Parameters

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.

Experimental Investigation of Heat Transfer Enhancement of Shell and Tube Heat Exchanger Using SnO2-Water and Ag-Water Nanofluids

2019 ◽  
Vol 12 (4) ◽  
Author(s):  
S. V. Sridhar ◽  
R. Karuppasamy ◽  
G. D. Sivakumar
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Convective Heat Transfer Coefficient ◽  
Two Phase ◽  
Tube Heat Exchanger ◽  
Shell And Tube

Abstract In this investigation, the performance of the shell and tube heat exchanger operated with tin nanoparticles-water (SnO2-W) and silver nanoparticles-water (Ag-W) nanofluids was experimentally analyzed. SnO2-W and Ag-W nanofluids were prepared without any surface medication of nanoparticles. The effects of volume concentrations of nanoparticles on thermal conductivity, viscosity, heat transfer coefficient, fiction factor, Nusselt number, and pressure drop were analyzed. The results showed that thermal conductivity of nanofluids increased by 29% and 39% while adding 0.1 wt% of SnO2 and Ag nanoparticles, respectively, due to the unique intrinsic property of the nanoparticles. Further, the convective heat transfer coefficient was enhanced because of improvement of thermal conductivity of the two phase mixture and friction factor increased due to the increases of viscosity and density of nanofluids. Moreover, Ag nanofluid showed superior pressure drop compared to SnO2 nanofluid owing to the improvement of thermophysical properties of nanofluid.

scholarly journals Experimental Investigation Of Heat Transfer Characteristics Of Nanofluid Using Parallel Flow, Counter Flow And Shell And Tube Heat Exchanger

2015 ◽  
Vol 62 (4) ◽  
pp. 509-522 ◽  
Author(s):  
R. Dharmalingam ◽  
K.K. Sivagnanaprabhu ◽  
J. Yogaraja ◽  
S. Gunasekaran ◽  
R. Mohan
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

Abstract Cooling is indispensable for maintaining the desired performance and reliability over a very huge variety of products like electronic devices, computer, automobiles, high power laser system etc. Apart from the heat load amplification and heat fluxes caused by many industrial products, cooling is one of the major technical challenges encountered by the industries like manufacturing sectors, transportation, microelectronics, etc. Normally water, ethylene glycol and oil are being used as the fluid to carry away the heat in these devices. The development of nanofluid generally shows a better heat transfer characteristics than the water. This research work summarizes the experimental study of the forced convective heat transfer and flow characteristics of a nanofluid consisting of water and 1% Al2O3 (volume concentration) nanoparticle flowing in a parallel flow, counter flow and shell and tube heat exchanger under laminar flow conditions. The Al2O3 nanoparticles of about 50 nm diameter are used in this work. Three different mass flow rates have been selected and the experiments have been conducted and their results are reported. This result portrays that the overall heat transfer coefficient and dimensionless Nusselt number of nanofluid is slightly higher than that of the base liquid at same mass flow rate at same inlet temperature. From the experimental result it is clear that the overall heat transfer coefficient of the nanofluid increases with an increase in the mass flow rate. It shows that whenever mass flow rate increases, the overall heat transfer coefficient along with Nusselt number eventually increases irrespective of flow direction. It was also found that during the increase in mass flow rate LMTD value ultimately decreases irrespective of flow direction. However, shell and tube heat exchanger provides better heat transfer characteristics than parallel and counter flow heat exchanger due to multi pass flow of nanofluid. The overall heat transfer coefficient, Nusselt number and logarithmic mean temperature difference of the water and Al2O3 /water nanofluid are also studied and the results are plotted graphically.

scholarly journals Performance Analysis of Shell and Tube Type Heat Exchanger Using Aluminium Oxide (Al2O3) Nano-Particle

2021 ◽  
Vol 9 (9) ◽  
pp. 157-164
Author(s):  
Paritosh Singh
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Solid Particles ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube ◽  
Evacuated Tube

Abstract: Research in convective heat transfer using suspensions of nanometer sized solid particles in a base fluid started only over the past decade. Recent investigations on nanofluids, as such suspensions are often called, indicate that the suspended nanoparticles markedly change the transport properties and heat transfer characteristics of the suspension. The very first part of the research work summarizes about the various thermo physical properties of Al2O3 Nanofluid. In evacuated tube solar water heating system nanofluids are used as primary fluid and DM water as secondary fluid in Shell and Tube Heat Exchanger. The experimental analysis of Shell and Tube heat exchanger integrated with Evacuated tube solar collector have been carried out with two types of primary fluids. Research study of shell and tube heat exchanger is focused on heat transfer enhancement by usage of nano fluids. Conventional heat transfer fluids have inherently low thermal conductivity that greatly limits the heat exchange efficiency. The result of analysis shows that average relative variation in LMTD and overall heat transfer coefficient is 24.56% and 52.0% respectively. The payback period of system is reduced by 0.4 years due to saving is in replacement cost of Evacuated Tube Collector. Keywords: ETC; Nanofluid; LMTD; Thermal Conductivity; Overall heat transfer coefficient

3-D Numerical Study on Shell-Side Comprehensive Performance of Shell-and-Tube Heat Exchanger With Combined Helical Baffles

2010 ◽  
Author(s):  
Guidong Chen ◽  
Jing Xu ◽  
Ming Zen ◽  
Qiuwang Wang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Comprehensive Performance ◽  
Shell And Tube ◽  
The Heat Transfer Coefficient

In order to improve heat transfer performance of conventional segmental baffled shell-and-tube heat exchangers (STHXs), the shell-and-tube heat exchanger with combined helical baffles (CMH-STHX) were invented. In the present study, the CMH-STHX is compared with three other STHXs which were set up with continuous helical baffles (CH-STHX), discontinuous helical baffles (DCH-STHX) and segmental baffles (SG-STHX), by Computational Fluid Dynamics method. The numerical results show that, for the same mass flow rate at the shell side, the overall pressure drop of the CMH-STHX is about 50% and 40% lower than that of SG-STHX and CH-STHX. The heat transfer coefficient of the CMH-STHX is between those of CH-STHX and DCH-STHX and it is 6.3% lower than that of SG-STHX. The heat transfer coefficient under unit pressure drop h/Δp is introduced to evaluate the comprehensive performance of STHXs. The h/Δp of the CMH-STHX is 7.5%, 6.5% and 87.4% higher on average than those of the CH-SHTX, DCH-STHX and SG-STHX. Furthermore, the total heat transfer rate of CMH-STHX is about 25% higher than that of SG-STHX for the same total pressure drop of shell side. Supported by these results, the new heat exchanger (CMH-STHX) may be used to replace the conventional shell-and-tube heat exchanger in industrial applications.

Design optimization of a shell and tube heat exchanger with staggered baffles using neural network and genetic algorithm

2021 ◽  
pp. 095440622110057
Author(s):  
Kizhakke Kodakkattu Saijal ◽  
Thondiyil Danish
Keyword(s):  
Heat Transfer ◽  
Genetic Algorithm ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Orientation Angle ◽  
Design Parameters ◽  
Outer Diameter ◽  
Maximum Heat ◽  
Tube Heat Exchanger ◽  
Shell And Tube

A shell and tube heat exchanger with staggered baffles (STHX-ST) is designed by integrating the features of both segmental and helical baffles, which produces a helical flow in the shell side. This work studies the effect of different parameters on the performance of the STHX-ST through numerical analysis. Shell inner diameter, tube outer diameter, baffle cut, baffle spacing, and baffle orientation angle are the design parameters. Multi-objective optimization using genetic algorithm (GA) is carried out to maximize the heat transfer rate while minimizing the pressure drop. The objective functions for optimization are approximated using artificial neural networks (ANNs). The training data for ANNs are simulated from CFD analysis as per the Taguchi orthogonal test table. The optimal solution obtained from the Pareto front has a maximum heat transfer of 154555 W for a minimum pressure drop of 88083.86 Pa.

Effectiveness study in shell and tube heat exchanger at various concentrations of CuO nanofluid for parallel flow

2021 ◽  
pp. 095440622110007
Author(s):  
Syed Sameer ◽  
SB Prakash ◽  
G Narayana Swamy
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Base Fluid ◽  
Cuo Nanoparticles ◽  
Parallel Flow ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

Nanoparticles enhances the heat transfer between particles and the fluids due to their high specific surface area and adjustable properties, including thermal conductivity and surface wettability, by varying particle volume concentrations in the base fluid to suit different applications. This article is an experimental study on the effectiveness and overall heat transfer coefficient in STHE (shell and tube heat exchanger), comprising baffle cut 25% with a nanofluid at 0.05, 0.1, and 0.2 percentage concentrations of CuO nanoparticles in the DW (distilled water) base-fluid. The inclusion of 0.15% SDBS (Sodium dodecyl-benzene sulphonate) by a two-step method as a surfactant improves the stability of dispersed CuO nanoparticles. The CuO/DW nanofluid thermo-physical properties such as thermal conductivity (k), density (ρ), and dynamic viscosity (μ), have increased. However, the nanofluid's specific heat (Cp) reduces as the nanoparticles proportion rises in the DW base fluid. There is an enhancement of the overall heat transfer coefficient and effectiveness compared to water during parallel flow variation. The maximum heat exchanger effectiveness was 3.01%, 4.01%, and 5.94% higher than water at 0.6 lpm mass flow rate and temperature T = 80 °C for volume fractions of 0.05, 0.1, and 0.2 percentage of CuO/DW nanofluid respectively during parallel flow.

scholarly journals Heat transfer analysis in counter flow shell and tube heat exchanger using of design of experiments

2021 ◽  
pp. 77-77
Author(s):  
Sakthivel Perumal ◽  
Dinesh Sundaresan ◽  
Rajkumar Sivanraju ◽  
Nega Tesfie ◽  
Kamalakannan Ramalingam ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Fluid Film ◽  
Heat Transfer Analysis ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

In this research aimed to estimate the Overall heat transfer coefficient of counter flow Shell and Tube heat exchanger. Heat transfer is the phenomenon to analysis of heat transfer from one medium of fluid to another medium of fluid, it is considered as a major role in industrial applications. Numerous heat exchangers are available, in this research considered as shell and tube heat exchanger. Overall Heat Transfer Coefficient (OHTC) informed that three major factors are influenced as passing of fluid (film) media coefficient inside the tubes, circulating of fluid (film) media coefficient over in the shell and the resistance of wall made on metal. In this study Taguchi L9 Orthogonal array is executed to found the overall heat transfer coefficient with effective process parameters. Three major parameters are considered for this work are coil diameter (25 mm, 30 mm and 35 mm), Baffle thickness (15 mm, 20 mm and 25 mm) and Baffle gap (200 mm, 300 mm and 400 mm. Baffle plate thickness is highly significant factor for this experiment.

CFD Analysis of a Shell and Tube Heat Exchanger with Single Segmental Baffles

2020 ◽  
Vol 17 (2) ◽  
pp. 7890-7901
Author(s):  
S. Mohanty ◽  
R. Arora
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Turbulence Models ◽  
Working Fluid ◽  
Ansys Fluent ◽  
Tube Heat Exchanger ◽  
Shell And Tube

In this investigation, a comprehensive approach is established in detail to analyse the effectiveness of the shell and tube heat exchanger (STE) with 50% baffle cuts (Bc) with varying number of baffles. CFD simulations were conducted on a single pass and single tube heat exchanger(HE) using water as working fluid. A counterflow technique is implemented for this simulation study. Based on different approaches made on design analysis for a heat exchanger, here, a mini shell and tube exchanger (STE) computational model is developed. Commercial CFD software package ANSYS-Fluent 14.0 was used for computational analysis and comparison with existing literature in the view of certain variables; in particular, baffle cut, baffle spacing, the outcome of shell and tube diameter on the pressure drop and heat transfer coefficient. However, the simulation results are more circumscribed with the applied turbulence models such as Spalart-Allmaras, k-ɛ standard and k-ɛ realizable. For determining the best among the turbulence models, the computational results are validated with the existing literature. The proposed study portrays an in-depth outlook and visualization of heat transfer coefficient and pressure drop along the length of the heat exchanger(HE). The modified design of the heat exchanger yields a maximum of 44% pressure drop reduction and an increment of 60.66% in heat transfer.

Comparative Analysis of Shell and Tube Type Heat Exchanger Based on Bell Delaware, Flow Stream and Numerical Methods

2020 ◽  
Author(s):  
Tariq S. Khan ◽  
Hasan Fawad ◽  
Kashif Nawaz
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Analytical Methods ◽  
Tube Heat Exchanger ◽  
Percentage Difference ◽  
Shell And Tube ◽  
Flow Stream

Abstract An optimized heat exchanger design is always a challenge to designers. This study presents a simplified simulation study on thermal-hydraulic of a small heat exchanger. Both the heat transfer coefficient and pressure drop are simulated for a nine tube shell and tube heat exchanger. A detailed mesh sensitivity analysis is performed to arrive at numerically converged solution. The results of the study are compared with Bell Delaware (BD) and Flow Stream (FS) analytical methods. Results obtained using all three methods show similar trends. Heat transfer coefficient determined using Bell Delaware method is found to be in good agreement with that of ANSYS CFX, whereas pressure drop calculated using Flow stream method is within small percentage difference with CFX results. Overall, the simulation results are verified by the results obtained using analytical methods.

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