An Validation on A New Slip Factor Model for Mixed-flow Impellers

Author(s):  
Shengqin Huang ◽  
Zhenxia Liu ◽  
Yaguo Lu ◽  
Yan Yan ◽  
Xiaochun Lian
Keyword(s):  
Author(s):  
Shengqin Huang ◽  
Zhenxia Liu ◽  
Yaguo Lu ◽  
Yan Yan ◽  
Xiaochun Lian

Accurate modeling of the slip factor is essential for correct prediction of the mixed-flow impeller performance, but the slip factor model well-known for mixed-flow impeller is relatively rare. Two ways for calculating mixed-flow impeller slip factor are present in this paper: (1) Using impeller exit inclination angle correction to transform the slip factor for centrifugal impeller to mixed-flow machine. (2) Setting up model that can be used to mixed-flow machine directly. Based on these two ways, there are six slip factor models chosen for mixed-flow impeller, including models of Wiesner, Stodola, Staniz, Paeng, Backstrom and Qiu. And they are need to be validated by experiments data to find a proper method for mixed-flow machine. The test data are reproduced from Wiesner’s work and nine mixed-flow impellers are included. Experiment and simulation (including six slip factors) have been conducted and the results show that: (1) slip factor models of centrifugal impeller can be used to mixed-flow impeller while no proper mixed-flow slip factor models exist. If the impeller discharge inclination angle is greater than 45 degree, then these models can be used for mixed-flow impellers directly without transformation. (2) Equivalent blade number exists in mixed-flow impeller and it may have critical value. There are only little differences between results calculated by various slip factor models in the condition of equivalent blade number beyond the critical value. Otherwise it has to choose proper slip factor models as different situations while the equivalent blade number is less than the critical value. (3) Blade number, impeller exit inclination angle and exit blade angle of mixed-flow impeller are dominated over slip factor, but blade turning rate and flow coefficient have to be taken into account for more exact solution.


Author(s):  
Xuwen Qiu ◽  
David Japikse ◽  
Jinhui Zhao ◽  
Mark R. Anderson

This paper presents a unified slip model for axial, radial, and mixed-flow impellers. The core assumption of the model is that the flow deviation or slip velocity at impeller exit is mainly originated from the blade loading near the discharge of an impeller and its subsequent relative eddy in the impeller passage. The blade loading is estimated and then used to derive the slip velocity using Stodola’s assumption. The final form of the slip factor model can be successfully related to Carter’s rule [1] for axial impellers and Stodola’s [2] slip model for radial impellers, making the case for this model to be applicable to axial, radial, and mixed-flow impellers. Unlike conventional slip factor models for radial impellers, the new slip model suggests that the flow coefficient at the impeller exit is an important variable for the slip factor when there is significant blade turning at the impeller discharge. This explains the interesting off-design trends for slip factor observed from experiments, such as the rise of the slip factor with flow coefficient in the Eckardt A impeller [3]. Extensive validation results for this new model are presented in this paper. Several cases are studied in detail to demonstrate how this new model can capture the slip factor variation at the off-design conditions. Furthermore, a large number of test data from more than 90 different compressors, pumps, and blowers were collected. Most cases are radial impellers, but a few axial impellers are also included. The test data and model predictions of the slip factor are compared at both design and off-design flow conditions. In total, over 1,650 different flow conditions are evaluated. The unified model shows a clear advantage over the traditional slip factor correlations, such as the Busemann-Wiesner model [4], when off-design conditions are considered.


Author(s):  
Xuwen Qiu ◽  
Chanaka Mallikarachchi ◽  
Mark Anderson

This paper proposes a unified slip model for axial, radial, and mixed flow impellers. For many years, engineers designing axial and radial turbomachines have applied completely different deviation or slip factor models. For axial applications, the most commonly used deviation model has been Carter’s rule or its derivatives. For centrifugal impellers, Wiesner’s correlation has been the most popular choice. Is there a common thread linking these seemingly unrelated models? This question becomes particularly important when designing a mixed flow impeller where one has to choose between axial or radial slip models. The proposed model in this paper is based on blade loading, i.e., the velocity difference between the pressure and suction surfaces, near the discharge of the impeller. The loading function includes the effect of blade rotation, blade turning, and the passage area variation. This velocity difference is then used to calculate the slip velocity using Stodola’s assumption. The final slip model can then be related to Carter’s rule for axial impellers and Stodola’s slip model for radial impellers. This new slip model suggests that the flow coefficient at the impeller exit is an important variable for the slip factor when there is blade turning at the impeller discharge. This may explain the interesting slip factor trend observed from experiments, such as the rise of the slip factor with flow coefficient in Eckardt A impeller. Some validation results of this new model are presented for a variety of applications, such as radial compressors, axial compressors, pumps, and blowers.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Xuwen Qiu ◽  
David Japikse ◽  
Jinhui Zhao ◽  
Mark R. Anderson

This paper presents a unified slip model for axial, radial, and mixed-flow impellers. The core assumption of the model is that the flow deviation or the slip velocity at the impeller exit is mainly originated from the blade loading near the discharge of an impeller and its subsequent relative eddy in the impeller passage. The blade loading is estimated and then used to derive the slip velocity using Stodola’s assumption. The final form of the slip factor model can be successfully related to Carter’s rule for axial impellers and Stodola’s slip model for radial impellers, making the case for this model applicable to axial, radial, and mixed-flow impellers. Unlike conventional slip factor models for radial impellers, the new slip model suggests that the flow coefficient at the impeller exit is an important variable for the slip factor when there is significant blade turning at the impeller discharge. This explains the interesting off-design trends for slip factor observed from experiments, such as the rise of the slip factor with flow coefficient in the Eckardt A impeller. Extensive validation results for this new model are presented in this paper. Several cases are studied in detail to demonstrate how this new model can capture the slip factor variation at the off-design conditions. Furthermore, a large number of test data from more than 90 different compressors, pumps, and blowers were collected. Most cases are radial impellers, but a few axial impellers are also included. The test data and model predictions of the slip factor are compared at both design and off-design flow conditions. In total, over 1650 different flow conditions are evaluated. The unified model shows a clear advantage over the traditional slip factor correlations, such as the Busemann–Wiesner model, when off-design conditions are considered.


1967 ◽  
Vol 33 (249) ◽  
pp. 735-744 ◽  
Author(s):  
Toshimichi SAKAI ◽  
Ichiro WATANABE
Keyword(s):  

Author(s):  
Donghui Zhang ◽  
Jean-Luc Di Liberti ◽  
Michael Cave

A numerical study of the effect of the blade thickness on centrifugal impeller slip factor is presented in this paper. The CFD results show that generally the slip factor decreases as the blade thickness increases. Changing the thickness at different locations has different effects on the slip factor. The shroud side blade thickness has more effect on the impeller slip factor than the hub side blade thickness. In the flow direction, the blade thickness at 50% meridional distance is the major factor affecting the slip factor. The leading edge thickness has little effect on slip factor. There is an optimum thickness at the trailing edge for the maximum slip factor. For this impeller, the hub side thickness ratio of 0.5 between the trailing edge and the middle of the impeller gives the highest value of the slip factor, while the ratio of 0.25 at shroud side gives the highest value of the slip factor. A blockage factor is added into the slip factor model to include the aerodynamic blockage effect on the slip factor. The model explains the phenomena observed in the CFD results and the test data very well.


Author(s):  
En-Min Guo ◽  
Kwang-Yong Kim

The objective of this work is to develop improved slip factor model and correction method to predict flow through impeller in forward-curved centrifugal fan by investigating the validity of various slip factor models. Both steady and unsteady three-dimensional CFD analyses were performed with a commercial code to validate the slip factor model and the correction method. The results show that the improved slip factor model presented in this paper could provide more accurate predictions for forward-curved centrifugal impeller than the other slip factor models since the presented model takes into account the effect of blade curvature. The comparison with CFD results also shows that the improved slip factor model coupled with the present correction method provides accurate predictions for mass-averaged absolute circumferential velocity at the exit of impeller near and above the flow rate of peak total pressure coefficient.


Author(s):  
M. R. Aligoodarz ◽  
M. H. Moshrefi A. ◽  
H. Karrabi ◽  
M. R. Soleimani Tehrani

Development of hardware and CFD codes, especially in turbulence model and optimization of numerical codes has led to increment in usage of CFD which is capable of simulating different experimental situations take place at laboratory. Particularly in issues related to turbo machinery, two-dimensional test of blades, three-dimensional investigation of different stages and studying the effect of different parameters are very costly. By means of CFD modeling all these issues are accessible. Actual flow within the compressor is three dimensional and fully turbulent due to geometry complexity, flow velocity and viscosity. For this reason it has become more and more popular to perform 3D numerical studies. In this study three-dimensional analysis of flow in a two stage centrifugal compressor is performed. Since no experimental data is available to evaluate the results of the present numerical analysis, validation is done by using experimental data of the gas turbine set up at Sharif University of Technology Laboratory. Numerical results are used for the evaluation of the slip factor models and finally, the effects of inlet gas composition and inlet total pressure on characteristic map are investigated.


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