Edge geometry of pipe blanks produced by JCOE flexure

2017 ◽  
Vol 47 (5) ◽  
pp. 296-298 ◽  
Author(s):  
S. V. Samusev ◽  
G. P. Zhigulev ◽  
V. A. Fadeev
Keyword(s):  
Author(s):  
S. R. Rakhmanov

In some cases, the processes of piercing or expanding pipe blanks involve the use of high-frequency active vibrations. However, due to insufficient knowledge, these processes are not widely used in the practice of seamless pipes production. In particular, the problems of increasing the efficiency of the processes of piercing or expanding a pipe blank at a piercing press using high-frequency vibrations are being solved without proper research and, as a rule, by experiments. The elaboration of modern technological processes for the production of seamless pipes using high-frequency vibrations is directly related to the choice of rational modes of metal deformation and the prediction resistance indicators of technological tools and the reliability of equipment operation. The creation of a mathematical model of the process of vibrating piercing (expansion) of an axisymmetric pipe blank at a piercing press of a pipe press facility is an actual task. A calculation scheme for the process of piercing a pipe plank has been elaborated. A dependence was obtained characterizing the speed of front of plastic deformation propagation on the speed of penetration of a vibrated axisymmetric mandrel into the pipe workpiece being pierced. The dynamic characteristics of the occurrence of wave phenomena in the metal being pierced under the influence of a vibrated tool have been determined, which significantly complements the previously known ideas about the stress-strain state of the metal in the deformation zone. The deformation fields in the zones of the disturbed region of the deformation zone were established, taking into account the high-frequency vibrations of the technological tool. It has been established that the choice of rational parameters (amplitude-frequency characteristics) of the vibration piercing process of a pipe blank results in significant increase in the efficiency of the process, the durability of the technological tool and the quality of the pierced blanks.


AIAA Journal ◽  
2001 ◽  
Vol 39 ◽  
pp. 539-543 ◽  
Author(s):  
T. Lim ◽  
K. B. Lua ◽  
S. C. Luo
Keyword(s):  

Author(s):  
Yi Han ◽  
Feng Liu ◽  
Xin Ran

In the production process of large-diameter seamless steel pipes, the blank heating quality before roll piercing has an important effect on whether subsequently conforming piping is produced. Obtaining accurate pipe blank heating temperature fields is the basis for establishing and optimizing a seamless pipe heating schedule. In this paper, the thermal process in a regenerative heating furnace was studied using fluent software, and the distribution laws of the flow field in the furnace and of the temperature field around the pipe blanks were obtained and verified experimentally. The heating furnace for pipe blanks was analyzed from multiple perspectives, including overall flow field, flow fields at different cross sections, and overall temperature field. It was found that the changeover process of the regenerative heating furnace caused the temperature in the upper part of the furnace to fluctuate. Under the pipe blanks, the gas flow was relatively thin, and the flow velocity was relatively low, facilitating the formation of a viscous turbulent layer and thereby inhibiting heat exchange around the pipe blanks. The mutual interference between the gas flow from burners and the return gas from the furnace tail flue led to different flow velocity directions at different positions, and such interference was relatively evident in the middle part of the furnace. A temperature “layering” phenomenon occurred between the upper and lower parts of the pipe blanks. The study in this paper has some significant usefulness for in-depth exploration of the characteristics of regenerative heating furnaces for steel pipes.


2005 ◽  
Vol 29 (2) ◽  
pp. 89-113 ◽  
Author(s):  
Niels Troldborg

A comprehensive computational study, in both steady and unsteady flow conditions, has been carried out to investigate the aerodynamic characteristics of the Risø-B1-18 airfoil equipped with variable trailing edge geometry as produced by a hinged flap. The function of such flaps should be to decrease fatigue-inducing oscillations on the blades. The computations were conducted using a 2D incompressible RANS solver with a k-w turbulence model under the assumption of a fully developed turbulent flow. The investigations were conducted at a Reynolds number of Re = 1.6 · 106. Calculations conducted on the baseline airfoil showed excellent agreement with measurements on the same airfoil with the same specified conditions. Furthermore, a more widespread comparison with an advanced potential theory code is presented. The influence of various key parameters, such as flap shape, flap size and oscillating frequencies, was investigated so that an optimum design can be suggested for application with wind turbine blades. It is concluded that a moderately curved flap with flap chord to airfoil curve ratio between 0.05 and 0.10 would be an optimum choice.


2018 ◽  
Vol 108 (10) ◽  
pp. 736-742
Author(s):  
J. Hartig ◽  
B. Kirsch ◽  
J. Aurich

Mit Schneidkantenpräparation kann das Werkzeug im Zerspanprozess an die Bearbeitungsaufgabe angepasst werden. Homogene Präparationen können dabei entweder auf hohe Belastungen des Werkzeugs oder ein optimiertes Bearbeitungsergebnis im Sinne der Oberfläche ausgelegt werden. In diesem Beitrag wurden die Schneidkanten von Hartmetall-Wendeschneidplatten unterschiedlich inhomogen präpariert, um den unterschiedlichen Anforderungen entlang des Eingriffs Rechnung zu tragen. Neben der Werkzeugstandzeit wurde das Prozessergebnis beim Außenlängs-Runddrehen von ausferritischem Gusseisen (ADI) 900 untersucht.   The preparation of cutting edges allows for tools to be tailored to the machining process. A homogeneous preparation can either be designed for high loads in the machining process or an optimized machining result on the surface. In this article, the cutting edges of tungsten carbide indexable inserts were prepared inhomogeneously and thus individually matched to the machining task. Tool life and machining performance while turning austempered ductile iron (ADI) 900 were investigated.


1960 ◽  
Vol 82 (2) ◽  
pp. 103-109 ◽  
Author(s):  
Gunnar Heskestad ◽  
D. R. Olberts

A study was made to determine effects of trailing-edge geometry on the vortex-induced vibrations of a model blade designed to simulate the conditions at the trailing edge of a hydraulic-turbine blade. For the type of trailing-edge flow encountered, characterized by a thick boundary layer relative to the blade thickness, the vortex-shedding frequency could not be represented by any modification of the Strouhal formula. The amplitude of the induced vibrations increased with the strength of a vortex in the von Karman vortex street of the wake; one exception was provided by a grooved edge, which is discussed in some detail. For a particular approach velocity, the vortex strength is primarily a function of the ratio of distance between separation points to boundary-layer thickness, the degree of “shielding” between regions of vortex growth, and frequency of vortex shedding.


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