Flow-Induced Vibration Fatigue of Stainless Steel Impeller Blades in a Circulating Water Pump

1992 ◽  
pp. 251-260
Keyword(s):  
Stainless Steel ◽  
Water Pump ◽  
Flow Induced Vibration ◽  
Circulating Water ◽  
Vibration Fatigue

scholarly journals Failure Analysis of Shaft Circulating Water Pump (CWP) used in Power Plant

2018 ◽  
Vol 159 ◽  
pp. 02027 ◽  
Author(s):  
Abdul Hamid ◽  
Sri Nugroho ◽  
Gunawan Dwi Haryadi ◽  
Khaeroman
Keyword(s):  
Stainless Steel ◽  
Chemical Composition ◽  
Power Plant ◽  
Failure Analysis ◽  
Fatigue Cracking ◽  
Hardness Test ◽  
Water Pump ◽  
Circulating Water ◽  
Pump Shaft ◽  
Sem Test

Pump shafts are generally exposed to the liquid being pumped either on a continual basis or at certain locations along the length of the shaft. The shaft material is austenitic stainless steel, description ASTM AU 79 TY 316. The purpose of this study is to determine the failure of the water pump shaft used in the power plant. Metallography is the study of structure metal shaft can used as a means for CWP metal pelleting (Circulating Water Pump), for the purpose of damaged or deeply degraded areas. SEM test is used to know the beginning of the crack (crack initiation). EDS test is used to chemical composition and Vikers hardness test is also used to know the hardness material. These three tests to support in analyzing the failure of the pump shaft. The conclusion of this failure analysis is the shaft material has porosity. Fatigue cracking comes from the outer surface area.

Spring-Arrangement Effect on Flow-Induced Vibration of a Circular Cylinder

2021 ◽  
Author(s):  
Koki Yamada ◽  
Yuga Shigeyoshi ◽  
Shuangjing Chen ◽  
Yoshiki Nishi
Keyword(s):  
Circular Cylinder ◽  
Dynamic Model ◽  
Geometric Nonlinearity ◽  
Water Channel ◽  
Fluid Flows ◽  
Flow Induced Vibration ◽  
Theoretical Evaluation ◽  
Circulating Water ◽  
Linear Dynamic ◽  
Elastically Supported

Abstract Purpose This study elucidated the effect of an inclined spring arrangement on the flow-induced vibration of a circular cylinder to understand if the effect enhances the harnessing of the energy of fluid flows. Method An experiment was conducted on a circulating water channel. A circular cylinder was partially submerged. It was elastically supported by two springs whose longitudinal directions were varied. With the speed of the water flow varied, the vibrations of the circular cylinder were measured. The measured vibrations were interpreted by la linear dynamic model. Results and discussion In a few cases, a jump in response amplitudes from zero to the maximum was observed with the spring inclination at reduced velocities of 6 to 7, whereas gradually increasing response amplitudes were observed in other cases. The inclined spring arrangement achieved greater velocity amplitudes than in cases without spring inclination. A theoretical evaluation of the measured responses indicates that the effect of the inclined springs was caused by geometric nonlinearity; the effect would be more prominent by employing a longer moment lever.

Flow-Induced Vibration Fatigue Damage of A Pair of Flexible Cylinders in A Staggered Array

2021 ◽  
Vol 35 (6) ◽  
pp. 878-890
Author(s):  
Wan-hai Xu ◽  
Yu-han Li ◽  
Kun Jia ◽  
Jiang Lai
Keyword(s):  
Fatigue Damage ◽  
Flow Induced Vibration ◽  
Vibration Fatigue

Study on 3-D Flow Field of Concrete Volute Conduit of Circulating Water Pump in Nuclear Power Plant

2011 ◽  
Vol 99-100 ◽  
pp. 350-353
Author(s):  
Xiao Bing Sun ◽  
Xu Bin Qiao
Keyword(s):  
Power Plant ◽  
Nuclear Power Plant ◽  
Nuclear Power ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Gradual Change ◽  
Water Pump ◽  
Pump System ◽  
Circulating Water ◽  
Operating Modes

As the largest unit capacity of nuclear power plant at present, the flow conduit of circulating water pump in EPR1750 nuclear power plant is a volute conduit, which is a cast-in-situ conceret structure with complexly gradual change cavity. Therefore, the hydraulic efficiency of circulating water pump is not only related with the design of pump leaves, but also closely related to the design of volute and the complicated spatial type of intake and outtake conduits. With the pump leaves and the intake and outtake conduits of conceret volute as the research model, based on computational fluid dynamics (CFD)and the three dimensional Reynolds averaged Navier-Stokes equations, an analytic model suitable for computation is established to simulate the three-dimensional steady flow in the whole pumping system under different operating modes. By use of the commercial fluid-computation softer ANSYS, the distribution of basic physic quantities in the fluid field inside the pump and the conduits is obtained. The analysis and prediction of the performance of pump system are made, and the spatial type design of intake and outtake conduits is evaluated. The calculation results can be referenced to improve the design of pump systems in the similar projects.

scholarly journals Fracture Analysis and Fatigue Strength Calculation of Anchor Bolt Used in Circulating Water Pump in Nuclear Power Plant

Scanning ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Qiang Chen ◽  
Shuai Zu ◽  
Yinhui Che ◽  
Dongxiong Feng ◽  
Yang Li
Keyword(s):  
Fatigue Strength ◽  
Tensile Stress ◽  
Safety Factor ◽  
Nuclear Power ◽  
Power Plants ◽  
Fracture Analysis ◽  
Water Pump ◽  
Axial Vibration ◽  
Circulating Water ◽  
Tool Marks

A circulating water pump is a key equipment of cooling systems in nuclear power plants. Several anchor bolts were broken at the inlet rings of the same type of pumps. The bolts were turned by a special material for seawater corrosion protection. There were obvious turning tool marks at the root of the thread, which was considered as the source of the crack. The fatigue crack extended to the depth of the bolt, causing obvious radiation stripes on the fracture surface, which was a typical fatigue fracture. Obvious overtightening characteristics were found at the head of the broken bolt. Fracture and energy spectrum analysis showed that the bolt was not corroded. The axial vibration of the pump was measured. The static tensile stress along the bolt axis caused by the preload, the axial tensile stress caused by the axial vibration, and the torsional stress were calculated, respectively. According to the fatigue strength theory, the composite safety factor of the bolt fatigue strength was 1.37 when overtightening at 1.2 times the design torque, which was less than the allowable safety factor of 1.5-1.8, so the bolt was not safe, which further verified the conclusion of fracture analysis. The reason for the low safety factor was caused by the overtightening force. The improvement method was to control the bolt preload or increasing the bolt diameter.

Failure Analysis of Stress Corrosion Crack of 1Cr18Ni9 Stainless Steel Cylinder Body

2012 ◽  
Vol 591-593 ◽  
pp. 1094-1097
Author(s):  
De Qiang Wei ◽  
Xin Dong ◽  
Shan Qiu Li
Keyword(s):  
Stainless Steel ◽  
Failure Analysis ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Xrd Analysis ◽  
Corrosion Cracking ◽  
Steel Cylinder ◽  
Circulating Water ◽  
Piston Cylinder ◽  
Electron Microscopy Analysis

As a kind of corrosion resistant material, stainless steel is widely used in petroleum, chemical, pharmaceutical. Stress corrosion cracking is a main reason that why the stainless steel became disabled. Therefore, it is very necessary to research and study the stress corrosion cracking of stainless steel .The failure analysis to the sample is conducted aiming at the stress corrosion of the stainless steel piston cylinder in a factory. The analysis includes macro analysis, metallographic observation, scanning electron microscopy analysis and XRD analysis. The results of the study show that it is nonmetallic inclusion on the grain boundary, the chloridion in the industrial circulating water and the rough columnar austenitic grains in the organization of the samples that lead to the stress corrosion cracking of the piston cylinder.

scholarly journals Numerical Study on the Characteristics of Pressure Fluctuations in an Axial-Flow Water Pump

2014 ◽  
Vol 6 ◽  
pp. 565061 ◽  
Author(s):  
Zhi-Jun Shuai ◽  
Wan-You Li ◽  
Xiang-Yuan Zhang ◽  
Chen-Xing Jiang ◽  
Feng-Chen Li
Keyword(s):  
Numerical Simulations ◽  
Numerical Study ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Axial Flow ◽  
Rotation Frequency ◽  
Dominant Frequency ◽  
Water Pump ◽  
Flow Induced Vibration ◽  
Impeller Blade

Flow induced vibration due to the dynamics of rotor-stator interaction in an axial-flow pump is one of the most damaging vibration sources to the pump components, attached pipelines, and equipment. Three-dimensional unsteady numerical simulations were conducted on the complex turbulent flow field in an axial-flow water pump, in order to investigate the flow induced vibration problem. The shear stress transport (SST) k-ω model was employed in the numerical simulations. The fast Fourier transform technique was adopted to process the obtained fluctuating pressure signals. The characteristics of pressure fluctuations acting on the impeller were then investigated. The spectra of pressure fluctuations were predicted. The dominant frequencies at the locations of impeller inlet, impeller outlet, and impeller blade surface are all 198 Hz (4 times of the rotation frequency 49.5 Hz), which indicates that the dominant frequency is in good agreement with the blade passing frequency (BPF). The first BPF dominates the frequency spectrum for all monitoring locations inside the pump.

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