Analytical hydraulic researches of the circulating water cooling system of the power unit of a thermal power plant with Heller cooling tower have been performed. Analytical studies were performed on the basis of experimental data obtained during the start-up tests of the circulating water cooling system of the “Hrazdan-5” power unit with a capacity of 300 MW. Studies of the circulating water cooling system were carried out at an electric power of the power unit of 200 - 299 MW, with a thermal load of 320 - 396 Gcal/hr. By circulating pumps (CP), water mixed with condensate is fed to the cooling tower, from where it is returned through the turbine for spraying by nozzles in the turbine steam condenser. An attempt to increase the water supply to the condenser by increasing the size of the nozzles did not give the expected results. The amount of the water supply to the circulating pumping station depends on the pressure loss in the circulating water cooling system. The highest pressure losses are in hydro turbines (HT), which are part of the circulating pumping station. Therefore, by adjusting the load of the hydro turbine, with a decrease in water pressure losses, you can increase the water supply by circulating pumps to the condenser. Experimental data and theoretical dependences were used to calculate the changed hydraulic characteristics of the circulating water cooling system. As a result of reducing the pressure losses in the section of the hydro turbine from 1.04 to 0.15 kgf/cm2, the dictating point for the pressure of circulating pumping station will be the turbine steam condenser. The thermal power plant cooling tower is designed to service two power units. Activation of the peak cooler sectors of the cooling tower gives a reduction of the cooled water temperature by 2-4 °С only with the spraying system.
Failure Analysis of Shaft Circulating Water Pump (CWP) used in Power Plant
