Modification of tundish design to improve quality of slabs, casted at CCM No. 4 of EVRAZ NTMK

Author(s):  
I. M. Zakharov ◽  
V. A. Smirnov ◽  
D. V. Sushnikov ◽  
A. G. Lyzhin ◽  
E. A. Lavrova ◽  
...  

A technology of continuous casting of steel has a large effect on its contamination. In particular, proper organization of metal flows in tundish and mold is very important. After completion a series of casting through a tundish and drop of metal level in it, it possible, that the slag flows from the surface layers of the tundish to capture the metal. An analysis of results of ultrasonic control of finished strip showed, that the basic number of the revealed defects was obtained during strip rolling out of the last slabs of the last heat in a series for a tundish. Metallographic studies determined, that the defects were located in the slab axis zone and filled by macro-inclusions of complex composition. To determine the actual distribution of metal flows, a water simulation of them was accomplished for the existing design of the EVRAZ NTMK tundish. It was determined, that at the drop of metal level in a tundish, a capture of slag from the metal reservoir and its transfer into the main bath of the tundish takes place due to whirligig flows. Following the weight metal consumption, the zone of slag inclusions distribution enlarges. Besides, denudation of the metal mirror in the metal reservoir takes place, resulted in metal secondary oxidation. Based on the results of the simulation, it was proposed to modify the design of the “turbostop”, which is installed in the metal reservoir of the tundish. Besides, it was proposed to remove the dividers installation in the tundish. It was noted, that the proposed steps enable to ensure a minimal level of rejections.

Author(s):  
S. P. Bersenev ◽  
E. M. Slobtsova

Achievements in the area of automated ultrasonic control of quality of rails, solid-rolled wheels and tyres, wheels magnetic powder crack detection, carried out at JSC EVRAZ NTMK. The 100% nondestructive control is accomplished by automated control in series at two ultrasonic facilities RWI-01 and four facilities УМКК-1 of magnetic powder control, installed into the exit control line in the wheel-tyre shop. Diagram of location, converters displacement and control operations in the process of control at the facility RWI-01 presented, as well as the structural diagram of the facility УМКК-1. The automated ultrasonic control of rough tyres is made in the tyres control line of the wheel-tyre shop at the facility УКБ-1Д. The facility enables to control internal defects of tyres in radial, axis and circular directions of radiation. Possibilities of the facility УКБ-1Д software were shown. Nondestructive control of railway rails is made at two facilities, comprising the automated control line of the rail and structural shop. The УКР-64Э facility of automated ultrasonic rails control is intended to reveal defects in the area of head, web and middle part of rail foot by pulse echo-method with a immersion acoustic contact. The diagram of rail P65 at the facility УКР-64Э control presented. To reveal defects of the macrostructure in the area of rail head and web by mirror-shadow method, an ultrasonic noncontact electromagnetic-acoustic facility is used. It was noted, that implementation of the 100% nondestructive control into the technology of rolled stuff production enabled to increase the quality of products supplied to customers and to increase their competiveness.


2016 ◽  
Vol 26 (1) ◽  
pp. 7
Author(s):  
Jose Carlos Tavara Carbajal

RESUMENEste documento tiene como objetivo analizar el comportamiento de la calidad del servicio del protocolo IPv6 sobre el tráfico de video, para esto se realizó sobre un entorno real y se llevó acabo el análisis de resultados a través de un software estadístico de control del tráfico.Palabras Clave.-  Calidad de Servicio, Ancho de Banda, Retardo, Fluctuación de Retardo, Pérdidas de Paquetes.ABSTRACTThis paper has aimed to analyze of the service quality of the IPv6 protocol on video traffic, this was about a real environment and was conducted analysis of results through statistical traffic control software. Key words- Quality of Service, Bandwidth, End to end delay, Jitter, Packet loss.


2016 ◽  
Vol 26 (1) ◽  
pp. 1
Author(s):  
Jose Carlos Tavara Carbajal

Este documento tiene como objetivo analizar el comportamiento de la calidad del servicio del protocolo IPv6 sobre el tráfico de video, para esto se realizó sobre un entorno real y se llevó acabo el análisis de resultados a través de un software estadístico de control del tráfico.Palabras Clave.-  Calidad de Servicio, Ancho de Banda, Retardo, Fluctuación de Retardo, Pérdidas de Paquetes.ABSTRACT  This paper has aimed to analyze of the service quality of the IPv6 protocol on video traffic, this was about a real environment and was conducted analysis of results through statistical traffic control software.  Key words.- Quality of Service, Bandwidth, End to end delay, Jitter, Packet loss.


2016 ◽  
Vol 26 (1) ◽  
pp. 7
Author(s):  
Jose Carlos Tavara Carbajal

RESUMENEste documento tiene como objetivo analizar el comportamiento de la calidad del servicio del protocolo IPv6 sobre el tráfico de video, para esto se realizó sobre un entorno real y se llevó acabo el análisis de resultados a través de un software estadístico de control del tráfico.Palabras Clave.-  Calidad de Servicio, Ancho de Banda, Retardo, Fluctuación de Retardo, Pérdidas de Paquetes.ABSTRACTThis paper has aimed to analyze of the service quality of the IPv6 protocol on video traffic, this was about a real environment and was conducted analysis of results through statistical traffic control software. Keywords- Quality of Service, Bandwidth, End to end delay, Jitter, Packet loss.


2020 ◽  
pp. 46-52
Author(s):  
N.P. Aleshin ◽  
D.M. Kozlov ◽  
L.YU. Mogilner

The reliability of ultrasonic testing (UT) of the quality of welded joints of polyethylene pipelines, made end-to-end with a heated tool, is considered in comparison with mechanical tests and radiography. The greatest detection of solid defects is provided by ultrasonic inspection with the use of chord tipe probes (not less than 90 %). When detecting defects translucent for ultrasound (lack of penetration, lack of fusion, etc.), the reliability decreases to 70÷80 %. Keywords: welding, polyethylene pipeline, quality control, ultrasonic testing, chord tipe probe. [email protected]


2015 ◽  
Vol 1095 ◽  
pp. 786-794
Author(s):  
A.B. Naizabekov ◽  
V.A. Talmazan ◽  
S.N. Lezhnev ◽  
E.A Panin ◽  
А.S. Erzhanov ◽  
...  

Used the influence of technological factors of the rolling process on the intensity of the rolling out of the defect to determine the value of deformation and the coefficient of use of the plasticity resource. Introduced the notion of residual coefficient of plasticity resource in the second stage of transformation of the defect. Found that the causes of deterioration of the quality of cold-rolled sheet can be numerous defects of mechanical origin, caused by mechanical damage of the sheet surface. Conducted an analysis of profiles rolling modes, rolled on the mill 1700. With the use of existing methods calculated DUPR on workshop modes of rolling of specified profiles with and without considering the surface defects. Carried an optimization of the modes of strip rolling with surface defects.


1994 ◽  
Vol 339 ◽  
Author(s):  
V. Heera ◽  
R. Kögler ◽  
W. Skorupa ◽  
J. Stoemenos

ABSTRACTThe evolution of the damage in the near surface region of single crystalline 6H-SiC generated by 200 keV Ge+ ion implantation at room temperature (RT) was investigated by Rutherford backscattering spectroscopy/chanelling (RBS/C). The threshold dose for amorphization was found to be about 3 · 1014 cm-2, Amorphous surface layers produced with Ge+ ion doses above the threshold were partly annealed by 300 keV Si+ ion beam induced epitaxial crystallization (IBIEC) at a relatively low temperature of 480°C For comparison, temperatures of at least 1450°C are necessary to recrystallize amorphous SiC layers without assisting ion irradiation. The structure and quality of both the amorphous and recrystallized layers were characterized by cross-section transmission electron microscopy (XTEM). Density changes of SiC due to amorphization were measured by step height measurements.


Author(s):  
Nitin K. Mandavgade ◽  
Santosh B. Jaju ◽  
Ramesh R. Lakhe

The performance and maintenance of testing laboratories is a prime issue. The quality of coal test results not only depends on performance of individual results but it also depends on the performance of various tests in the same laboratory. Machine interference is a significant problem in many manufacturing system and testing equipment. The variation of results for testing equipment may be due to various factors which need to calculate the uncertainty of measurement to show the accuracy of the machine. In case of coal testing laboratory, the plant layout and surrounding environment affects the performance of the system. The machine interference comes under variable causes which may affect the result. This chapter proposes a methodology for constructing system performance measures, finding out the various factors responsible for variations in result. The chapter deals with estimation of machine interference existence using variable control chart approach for coal testing equipment. The analysis of results for such machine interference will be useful and significant for system designers and practitioners.


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