Method for determining of the optimal thickness of sheets of magnetic cores of electrical machines by the wattmeter method

Metrologiya ◽  
2021 ◽  
pp. 35-47
Author(s):  
S. M. Plotnikov
Keyword(s):  
Electrical Steel ◽  
Magnetic Circuit ◽  
Electric Machine ◽  
Electrical Machines ◽  
Magnetic Losses ◽  
Optimal Thickness ◽  
Steel Sheets ◽  
Magnetic Circuits ◽  
Magnetic Cores ◽  
Anisotropic Steel

The problem of reducing magnetic losses (no-load losses) in the steel of the magnetic cores of electrical machines is investigated. The tasc of determining the optimal thickness of steel sheets of the magnetic circuit of an electric machine is considered. The criterion for optimality is the minimum power of magnetic losses in steel. Currently, this problem does not have an exact solution due to the fact that the exact ratio of the hysteresis and eddy current components of magnetic losses in steel is unknown. Analyzed the power of magnetic losses in modern electrical machines and devices, depending on the thickness of the sheets of electrical steel. A method is proposed for determining the optimal thickness of steel sheets of the magnetic circuit of an electric machine based on the wattmeter method. In the course of the experiment, two identical magnetic circuits were selected from steel sheets of different thicknesses, for which the losses in steel were measured at different frequencies of magnetization reversal and the optimal thickness of the sheets was calculated. The proposed formula for calculating the thickness of the sheets is valid for both isotropic and anisotropic steel. The proposed technique can be used for both transformers and electric motors and generators.

Study on Influence of Microstructure and Thermal Treatment on Magnetic Losses from Non-Oriented Silicon Electrical Steel

2017 ◽  
Vol 15 (13) ◽  
pp. 12-17
Author(s):  
Elena Valentina Stoian ◽  
Maria Cristiana Enescu ◽  
Vasile Bratu ◽  
Carmen Otilia Rusanescu ◽  
Florina Violeta Anghelina
Keyword(s):  
Magnetic Properties ◽  
Electrical Steel ◽  
Aging Treatment ◽  
Magnetic Characteristics ◽  
Magnetic Losses ◽  
Current Frequency ◽  
Steel Sheets ◽  
Wide Range ◽  
Steel Processing ◽  
Hot Rolled

AbstractNon/oriented electrical sheets are sheets tailored to produce specific properties and are produced from Fe-Si or Fe-Si-Al alloys. Non-oriented electrical steel sheets are incorporated into a wide range of equipment, from the simplest domestic appliances to hybrid and pure electric vehicles. In studying about the magnetic, there have a lot of method can be used for the different experiment requirement such as measuring magnetic flux, nominal loss and other objectives.During electrical steel processing, there are usually small variations in both chemical composition and thickness in the hot-rolled material that may lead to different magnetic properties for the same steel grade. Therefore, it is of great importance to know the effects of such variations on the final microstructure and magnetic properties of these steels. The purpose of this work was to study microstructural changes of the bands investigated during processing occurring siliceous strips with non-oriented grains. The second aim was to study the influence of grain size on the total magnetic losses at 1.0 T and 1.5 T. Materials 10 rolls intended to be processed into quality electrical steel M400-50A (according to EN 100027-1) were analyzed with metallographic microscope Neophet 32 and the magnetic characteristics was made with Epstein frame according IEC 6040/4-2, with an exiting current frequency of 50Hz at 1.5T and 1.0T induction after aging treatment of 225°C for 24 hours. Sample for light microscopy observation were prepared by polishing and etching in 5% Nital.

scholarly journals Influence of the mechanical fatigue progress on the magnetic properties of electrical steel sheets

2017 ◽  
Vol 66 (2) ◽  
pp. 351-360 ◽  
Author(s):  
Jan Karthaus ◽  
Simon Steentjes ◽  
Daniel Gröbel ◽  
Kolja Andreas ◽  
Marion Merklein ◽  
...  
Keyword(s):  
Magnetic Properties ◽  
Electrical Steel ◽  
Electrical Machines ◽  
Centrifugal Forces ◽  
Steel Sheets ◽  
Mechanical Fatigue ◽  
Material Fatigue ◽  
Number Of Cycles ◽  
The Impact ◽  
Electrical Steel Sheets

AbstractThe purpose of this paper is to study the variation of the magnetic properties of non-oriented electrical steel sheets with the fatigue state during cyclic mechanical loading. The obtained results are central to the design of variable drives such as traction drives in electric vehicles in which varying mechanical loads, e.g. in the rotor core (centrifugal forces), alter the magnetic properties. Specimens of non-oriented electrical steel are subject to a cyclically varying mechanical tensile stress with different stress amplitudes and number of cycles. The specimens are characterised magnetically at different fatigue states for different magnetic flux densities and magnetising frequencies. The measurements show a variation in magnetic properties depending on the number of cycles and stress magnitude which can be explained by changes in the material structure due to a beginning mechanical fatigue process. The studied effect is critical for the estimation of the impact of mechanical material fatigue on the operational behaviour of electrical machines. Particularly in electrical machines with a higher speed where the rotor is stressed by high centrifugal forces, material fatigue occurs and can lead to deterioration of the rotor’s stack lamination.

Modeling anisotropic magnetic hysteresis properties with vector stop model by using finite element method

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Xiao Xiao ◽  
Fabian Müller ◽  
Martin Marco Nell ◽  
Kay Hameyer
Keyword(s):  
Finite Elements ◽  
Electrical Steel ◽  
Magnetic Hysteresis ◽  
Electrical Machines ◽  
Hysteresis Model ◽  
Time Step ◽  
Content Type ◽  
Steel Sheets ◽  
Electrical Steel Sheets ◽  
Finite Elements Simulation

Purpose This paper aims to use a history-dependent vector stop hysteresis model incorporated into a two dimensional finite elements (FE) simulation environment to solve the magnetic field problems in electrical machines. The vector stop hysteresis model is valid for representing the anisotropic magnetization characteristics of electrical steel sheets. Comparisons of the simulated results with measurements show that the model is well appropriate for the simulation of electrical machines with alternating, rotating and harmonic magnetic flux densities. Design/methodology/approach The anisotropy of the permeability of an electrical steel sheet can be represented by integrating anhysteretic surfaces into the elastic element of a vector hysteresis stop model. The parameters of the vector stop hysteresis model were identified by minimizing the errors between the simulated results and measurements. In this paper, a damped Newton method is applied to solve the nonlinear problem, which ensures a robust convergence of the finite elements simulation with vector stop hysteresis model. Findings Analyzing the measurements of the electrical steel sheets sample obtained from a rotational single sheet tester shows the importance to consider the anisotropic and saturation behavior of the material. Comparing the calculated and measured data corroborates the hypothesis that the presented energy-based vector stop hysteresis model is able to represent these magnetic properties appropriately. To ensure a unique way of hysteresis loops during finite elements simulation, the memory of the vector stop hysteresis model from last time step is kept unchanged during the Newton iterations. Originality/value The results of this work demonstrates that the presented vector hysteresis stop model allows simulation of vector hysteresis effects of electrical steel sheets in electrical machines with a limited amount of measurements. The essential properties of the electrical steel sheets, such as phase shifts, the anisotropy of magnetizations and the magnetization characteristics by alternating, rotating, harmonic magnetization types, can be accurately represented.

Determination of eddy current losses and hysteresis losses in magnetic circuits of electrical machines

2020 ◽  
pp. 54-58
Author(s):  
S. M. Plotnikov
Keyword(s):  
Eddy Current ◽  
Magnetization Reversal ◽  
Eddy Currents ◽  
Technical Problem ◽  
Electrical Machines ◽  
Eddy Current Losses ◽  
Hysteresis Losses ◽  
Magnetic Circuits ◽  
Core Losses ◽  
Reversal Frequency

The division of the total core losses in the electrical steel of the magnetic circuit into two components – losses dueto hysteresis and eddy currents – is a serious technical problem, the solution of which will effectively design and construct electrical machines with magnetic circuits having low magnetic losses. In this regard, an important parameter is the exponent α, with which the frequency of magnetization reversal is included in the total losses in steel. Theoretically, this indicator can take values from 1 to 2. Most authors take α equal to 1.3, which corresponds to the special case when the eddy current losses are three times higher than the hysteresis losses. In fact, for modern electrical steels, the opposite is true. To refine the index α, an attempt was made to separate the total core losses on the basis that the hysteresis component is proportional to the first degree of the magnetization reversal frequency, and the eddy current component is proportional to the second degree. In the article, the calculation formulas of these components are obtained, containing the values of the total losses measured in idling experiments at two different frequencies, and the ratio of these frequencies. It is shown that the rational frequency ratio is within 1.2. Presented the graphs and expressions to determine the exponent α depending on the measured no-load losses and the frequency of magnetization reversal.

Measuring Iron Loss of the Electrical Steel Sheets with Different Grades under Compressive Stress Normal to the Surface

2019 ◽  
Vol 139 (4) ◽  
pp. 190-196
Author(s):  
Shinya Urata ◽  
Yoshitaka Maeda ◽  
Hideo Nakai ◽  
Yuuya Takeuchi ◽  
Kyyoul Yun ◽  
...  
Keyword(s):  
Compressive Stress ◽  
Electrical Steel ◽  
Iron Loss ◽  
Steel Sheets ◽  
Electrical Steel Sheets

scholarly journals Impact of residual stress evoked by pyramidal embossing on the magnetic material properties of non-oriented electrical steel

2021 ◽  
Author(s):  
Ines Gilch ◽  
Tobias Neuwirth ◽  
Benedikt Schauerte ◽  
Nora Leuning ◽  
Simon Sebold ◽  
...  
Keyword(s):  
Magnetic Material ◽  
Residual Stress ◽  
Magnetic Flux ◽  
Material Properties ◽  
Electrical Steel ◽  
Maximum Energy ◽  
Material Behavior ◽  
Electrical Machine ◽  
Element Analysis ◽  
Steel Sheets

AbstractTargeted magnetic flux guidance in the rotor cross section of rotational electrical machines is crucial for the machine’s efficiency. Cutouts in the electrical steel sheets are integrated in the rotor sheets for magnetic flux guidance. These cutouts create thin structures in the rotor sheets which limit the maximum achievable rotational speed under centrifugal forces and the maximum energy density of the rotating electrical machine. In this paper, embossing-induced residual stress, employing the magneto-mechanical Villari effect, is studied as an innovative and alternative flux barrier design with negligible mechanical material deterioration. The overall objective is to replace cutouts by embossings, increasing the mechanical strength of the rotor. The identification of suitable embossing geometries, distributions and methodologies for the local introduction of residual stress is a major challenge. This paper examines finely distributed pyramidal embossings and their effect on the magnetic material behavior. The study is based on simulation and measurements of specimen with a single line of twenty embossing points performed with different punch forces. The magnetic material behavior is analyzed using neutron grating interferometry and a single sheet tester. Numerical examinations using finite element analysis and microhardness measurements provide a more detailed understanding of the interaction of residual stress distribution and magnetic material properties. The results reveal that residual stress induced by embossing affects magnetic material properties. Process parameters can be applied to adjust the magnetic material deterioration and the effect of magnetic flux guidance.

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