scholarly journals Fatigue Damage Characterization of Braided and Woven Fiber Reinforced Polymer Matrix Composites at Room and Elevated Temperatures

Author(s):  
John Montesano

The use of polymer matrix composites (PMC) for manufacturing primary load-bearing structural components has significantly increased in many industrial applications. Specifically in the aerospace industry, PMCs are also being considered for elevated temperature applications. Current aerospace-grade composite components subjected to fatigue loading are over-designed due to insufficient understanding of the material failure processes, and due to the lace of available generic fatigue prediction models. A comprehensive literature survey reveals that there are few fatigue studies conducted on woven and braided fabric reinforced PMC materials, and even fewer at elevated temperatures. It is therefore the objective of this study to characterize and subsequently model the elevated temperature fatigue behaviour of a triaxial braided PMC, and to investigate the elevated temperature of fatigue properties of two additional woven PMCs. An extensive experimental program is conducted using a unique test protocol on the braided and woven composites, which consists of static and fatigue testing at various test temperatures. The development of mechanically-induced damage is monitored using a combination of non-destructive techniques which included infrared thermography, fiber optic sensors and edge replication. The observed microscopic damage development is quantified and correlated to the exhibited macroscopic material behaviour at all test temperatures. The fiber-dominated PMC materials considered in this study did not exhibit notable time or temperature-dependent static properties. However, fatigue tests reveal that the local damage development is in fact notably influenced by temperature. The elevated temperature environment increases the toughness of the thermosetting polymers, which results in consistently slower fatigue crack propagation rates for the respective composite materials. This has a direct impact on the stiffness degradation rate and the fatigue lives for the braided and woven composites under investigation. The developed analytical fatigue damage prediction model, which is based on actual observed damage mechanisms, accurately predicted the development of damage and corresponding stiffness degradation for the braided PMC, for all test temperatures. An excellent correlation was found between the experimental the predicted results to within a 2% accuracy. The prediction model adequately captured the local temperature-induced phenomenon exhibited by the braided PMC material. The results presented in this study are novel for a braided composite material subjected to elevated temperature fatigue.

2021 ◽  
Author(s):  
John Montesano

The use of polymer matrix composites (PMC) for manufacturing primary load-bearing structural components has significantly increased in many industrial applications. Specifically in the aerospace industry, PMCs are also being considered for elevated temperature applications. Current aerospace-grade composite components subjected to fatigue loading are over-designed due to insufficient understanding of the material failure processes, and due to the lace of available generic fatigue prediction models. A comprehensive literature survey reveals that there are few fatigue studies conducted on woven and braided fabric reinforced PMC materials, and even fewer at elevated temperatures. It is therefore the objective of this study to characterize and subsequently model the elevated temperature fatigue behaviour of a triaxial braided PMC, and to investigate the elevated temperature of fatigue properties of two additional woven PMCs. An extensive experimental program is conducted using a unique test protocol on the braided and woven composites, which consists of static and fatigue testing at various test temperatures. The development of mechanically-induced damage is monitored using a combination of non-destructive techniques which included infrared thermography, fiber optic sensors and edge replication. The observed microscopic damage development is quantified and correlated to the exhibited macroscopic material behaviour at all test temperatures. The fiber-dominated PMC materials considered in this study did not exhibit notable time or temperature-dependent static properties. However, fatigue tests reveal that the local damage development is in fact notably influenced by temperature. The elevated temperature environment increases the toughness of the thermosetting polymers, which results in consistently slower fatigue crack propagation rates for the respective composite materials. This has a direct impact on the stiffness degradation rate and the fatigue lives for the braided and woven composites under investigation. The developed analytical fatigue damage prediction model, which is based on actual observed damage mechanisms, accurately predicted the development of damage and corresponding stiffness degradation for the braided PMC, for all test temperatures. An excellent correlation was found between the experimental the predicted results to within a 2% accuracy. The prediction model adequately captured the local temperature-induced phenomenon exhibited by the braided PMC material. The results presented in this study are novel for a braided composite material subjected to elevated temperature fatigue.


2000 ◽  
Vol 122 (4) ◽  
pp. 394-401 ◽  
Author(s):  
A. Haque ◽  
M. Rahman

This paper investigates the damage development in SiC/SiNC woven composites under tensile and cyclic loading both at room and elevated temperatures. The ultimate strength, failure strain, proportional limit, and modulus data at a temperature range of 23°C–1250°C are generated. The tensile strength of SiC/SiNC woven composites has been observed to increase with increased temperatures up to 1000°C. The stress/strain plot shows a pseudo-yield point at 25 percent of the failure strain εf, which indicates damage initiation in the form of matrix cracking. The evolution of damage above 0.25 εf both at room and elevated temperature comprises of multiple matrix cracking, interfacial debonding, and fiber pullout. Although the nature of the stress/strain plot shows damage-tolerant behavior under static loading both at room and elevated temperature, the life expectancy of SiC/SiNC composites degrades significantly under cyclic loading at elevated temperature. This is mostly due to the interactions of fatigue damage caused by the mechanically induced plastic strain and the damage developed by the creep strain. The in-situ damage evolutions are monitored by acoustic event parameters, ultrasonic C-scan, and stiffness degradation. Rate equations for modulus degradation and fatigue life prediction of ceramic matrix composites both at room and elevated temperatures are developed. These rate equations are observed to show reasonable agreement with experimental results. [S0094-4289(00)02304-5]


Author(s):  
Pascal J. P. Bouquet ◽  
Albert H. Cardon

The analysis of the long-term behaviour of polymer matrix composites has to be performed for their stiffness evolution and for their strength changes. Long fiber reinforced polymer matrix composites exhibit an anisotropic viscoelastic-viscoplastic behaviour. The non-linear viscoelastic constitutive equations proposed by R. Schapery [1], with a viscoplastic correction are able to analyse the long-term stiffness evolution on the basis of some short-term creep and creep-recovery tests. For the strength analysis it is possible to consider some delayed failure approach as the end of a viscoelastic-viscoplastic behaviour. The experimental follow-up of the creep evolution till rupture needs a full field technique in order to have a complete view of the strain field and the evolution of this field where the damage initiation and development transforms the homogeneous strain distribution in an heterogeneous one. The ESPI technique shows clearly the location of the damage initiation and allows us to follow the damage development. Examples of the ESPI technique on graphite epoxy specimen will be presented and the results in relation to the delayed failure analysis will be discussed.


1999 ◽  
Author(s):  
Anwarul Haque ◽  
Md. M. Rahman ◽  
Hisham T. Mohamed ◽  
Hassan Mahfuz ◽  
Uday K. Vaidya ◽  
...  

Abstract This paper investigates the damage development in SiC/SiNC woven composites under tensile and cyclic loading both at room and elevated temperatures. The ultimate strength, failure strain, proportional limit and modulus data at a temperature range of 23°C–1380°C are generated. The tensile strength and the modulus of SiC/SiNC woven composites have been observed to decrease insignificantly with increased temperatures beyond the linear portion of the stress/strain plot. The stress/strain plot shows a pseudo-yield point at 25% of the failure strain (εf) which indicates damage initiation in the form of matrix cracking. The evolution of damage beyond 0.25 εf both at room and elevated temperature comprises of multiple matrix cracking, interfacial debonding and fiber pullout. Although the nature of the stress/strain plot shows damage-tolerant behavior under static loading both at room and elevated temperature, the life expectancy of SiC/SiNC composites degrades significantly under cyclic loading at elevated temperature. This is mostly due to the interactions of fatigue damage caused by the mechanically induced plastic strain and the damage developed by the creep strain. The in situ damage evolutions are monitored by acoustic event parameters, ultrasonic C-scan and stiffness degradation.


Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2131
Author(s):  
Liang Yu ◽  
Ren He ◽  
Yuanjie Zhang ◽  
Jicheng Gao

(1) In order to improve the interface bonding state between poly(p-phenylene benzobisoxazole) (PBO) fibers and a polyimide (PI) polymer matrix, as well as its effectiveness under elevated temperature, rare earth solution (RES) and coupling agent were employed toward PBO fibers as surface modifiers in this article, respectively. (2) The surface characteristics of the PBO fibers before and after modifications were characterized and analyzed by X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FT-IR). The effects of the surface treatment of the PBO fibers on the flexural properties and friction and wear behaviors of the polyimide polymer matrix composites reinforced by PBO fibers (PBO/PI) were studied under normal and elevated temperature, and the morphologies of the bending fracture and the worn surface were observed through scanning electronic microscopy (SEM). (3) The results revealed that the RES modification was superior to the coupling agent modification regarding increasing the surface activity of the PBO fibers. (4) The PBO/PI composite treated by RES had higher flexural properties and more excellent anti-friction and wear resistance than the pretreated and coupling agent-treated composites under both normal and elevated temperatures.


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