Impact performances and failure modes of glass fiber reinforced polymers in different curvatures and stacking sequences

Recently, glass fiber reinforced polymer composites have been increasingly used in applications which are exposed to impact loads due to their high strength, low weight, and corrosion resistance properties. Therefore, the effect of curvature of composite laminate on their impact resistance is important. In this study, the mechanical properties of three curvature diameters and two stacking sequences, which have not been compared before, were examined and compared. The diameter of curved composites is 760 mm, 380 mm, and 304 mm and flat designated as A, B, C, and D, respectively. The fiber stacking orders are [0/0/-45/+45/90/90]S and [90/90/-45/+45/0/0]S designated as Type 1 and Type 2, respectively. The drop-weight impact tests were performed and failure modes of composites were examined. It was observed that the impact resistance decreases with the increase of curvature, where 760 mm diameter and Type 2 composites had the highest strength in all of the composites. In addition, delamination, fiber breakage, and matrix cracking failure modes were observed in the composites after impact. The reason why the strength decreases as the curvature of the composite increases is that the curved areas create an effect that increases the external force applied. The reason why Type 2 stacking order is more durable than Type 1 stacking order is that the 90° fiber direction in the bottom layer has a damping effect on the applied force. According to the results of this study, composite materials with larger diameter and stacking order starting with 0° provides more mechanical strength. [Formula: see text]

Modeling the Effective Conductive Properties of Polymer Nanocomposites with a Random Arrangement of Graphene Oxide Particles

Сomposite materials are widely used in various industrial sectors, for example, in the aviation, marine and automotive industries, civil engineering and others. Methods based on measuring the electrical conductivity of a composite material have been actively developed to detect internal damage in polymer composite materials, such as matrix cracking, delamination, and other types of defects, which make it possible to monitor a composite’s state during its entire service life. Polymers are often used as matrices in composite materials. However, almost always pure polymers are dielectrics. The addition of nanofillers, such as graphene and its derivatives, has been successfully used to create conductive composites based on insulating polymers. The final properties of nanomodified composites can be influenced by many factors, including the type and intrinsic properties of nanoscale objects, their dispersion in the polymer matrix, and interphase interactions. The work deals with modeling of effective electric conductive properties of the representative volume elements of nanoscale composites based on a polymer matrix with graphene oxide particles distributed in it. In particular, methods for evaluating effective, electrically conductive properties have been studied, finite element modelling of representative volumes of polymer matrices with graphene oxide particles have been performed, and the influence of the tunneling effect and the orientation of inclusions on the conductive properties of materials have been investigated. The possibility of using models of resistive strain gauges operating on the principle of the tunneling effect is studied. Based on the finite-element modeling and graph theory tools, we created approaches for estimating changes in the conductive properties of the representative volume elements of a nanomodified matrix subjected to mechanical loading.

Health monitoring of sandwich composites with auxetic core subjected to indentation tests using acoustic emission

The quasi-static indentation behavior of an eco-sandwich composite with auxetic core consisting of polylactic acid reinforced with flax fibers will be discussed in this article. The structures involved in the test were manufactured using 3D printing technique. Four configurations with different number of cells in the core, were tested. It is found that sandwiches with high number of cells are stiffer and dissipate more energy. Experimental tests were monitored with acoustic emission technique in order to detect the appearance and the evolution of damage behavior. An unsupervised pattern recognition algorithm was used to post process the acoustic emission signals. The classification is conducted using k-means algorithm. Results show that there are three different classes of events for each configuration, which are the core cracking, the matrix cracking and the fiber/matrix debonding. The evaluation of the contribution of each damage mechanism on the total amount of failure was deduced according to the amplitude range, the cumulative number of hits and the acoustic energy activity. Furthermore, macroscopic and microscopic observations were performed in order to correlate acoustic emission classes with the damage mechanisms observed.

Moisture Absorption Effects on the Mechanical Properties of Sandwich Biocomposites with Cork Core and Flax/PLA Face Sheets

The aim of this study was to evaluate the moisture absorption behaviour and its influence on the mechanical properties of newly developed sandwich biocomposites with flax fibre-reinforced poly-lactic acid (PLA) face sheets and soft cork as the core material. Three different types of sandwich biocomposite laminates comprised of different layup configurations, namely, non-woven flax/PLA (Sample A), non-woven flax/PLA and cork as core (Sample B) and non-woven flax/paper backing/PLA, cork as core (Sample C), were fabricated. In order to evaluate the influence of moisture ingress on the mechanical properties, the biocomposites were immersed in seawater for a period of 1200 h. The biocomposites (both dry and water immersed) were then subjected to tensile, flexural and low-velocity falling weight impact tests. It was observed from the experimental results that the moisture uptake significantly influenced the mechanical properties of the biocomposites. The presence of the cork and paper in sample C made it more susceptible to water absorption, reaching a value of 34.33%. The presence of cork in the core also has a considerable effect on the mechanical, as well as energy dissipation, behaviours. The results of sample A exhibited improved mechanical performance in both dry and wet conditions compared to samples B and C. Sample A exhibits 32.6% more tensile strength and 81.4% more flexural strength in dry conditions than that in sample C. The scanning electron microscopy (SEM) and X-ray micro-CT images revealed that the failure modes observed are a combination of matrix cracking, core crushing and face core debonding. The results from this study suggest that flax/PLA sandwich biocomposites can be used in various lightweight applications with improved environmental benefits.

Experimental three-point bending test of glass fibre aluminium honeycomb sandwich panel with acoustic emission damage assessment

Due to their complexity, detecting and analysing damage modes in composite honeycomb sandwich panels can be difficult. This article describes the way in which a three-point bending test (3PBT) was performed on a glass fibre aluminium honeycomb sandwich panel (HSP). Acoustic emission (AE) was used to identify damage signals, which were then analysed to determine the positions and characteristics of defects. To locate damage positions, Delta-T mapping was used. The test load was progressively applied in three phases, with the specimen being inspected visually during each phase. A scanning electron microscope (SEM) showed that the most significant damage was local crushing under the test load, which caused matrix cracking, fibre breakage and pull-out. Damage progression and the damage mode were detected using the cumulative energy and frequency spectra of the AE sources for each phase. Matrix cracking frequencies ranged from 30 kHz to 100 kHz, while fibre damage modes ranged from 157 kHz to 322 kHz. The findings highlighted the utility of Delta-T mapping in locating damage positions on sandwich structures under testing. The investigation also emphasised the value of studying frequency spectra and cumulative energy when analysing AE signals.

Tensile Characteristics of Bio-Composite Material Reinforced with Corn Skin

The main focus of the present work was to study corn skin as reinforcement of polyester bio-composite (CSPCs). The effect of reinforcement type, i.e. short fibers and discontinuous chips, on the tensile properties was studied. The corn skin materials were chemically treated with NaOH and added as reinforcement of polyester bio-composite using the hand lay-up fabrication method. Tensile tests were carried out according to ASTM D3039. The tensile strength characteristics of stress and modulus showed a different behavior between the two types of reinforcement due to a slight difference in specimen thickness, which affected the calculated stress and modulus values. Furthermore, from a physical properties point of view, the larger surface area of CSC compared to CSF, which still contains a lignin layer after the treatment with NaOH, could decrease the interfacial bonding between polyester as the matrix and CSC as the reinforcement. The tensile damage characteristics showed brittle behavior, propagataing perpendicular to the loading direction. Matrix cracking and interfacial debonding were identified as the main two damage modes of the CSF bio-composite and the CSC bio-composite, where the final failure was dominated by fiber pull out and chip fracture.

The Effect of Stacking Sequence on Fatigue Behaviour of Hybrid Pineapple Leaf Fibre/Carbon-Fibre-Reinforced Epoxy Composites

This study examined the fatigue behaviour of pineapple leaf fibre/carbon hybrid laminate composites under various stacking sequences. The vacuum infusion technique was used to fabricate the symmetric quasi-isotropic oriented laminates, in which the stacking was varied. The laminate was tested under static and fatigue tensile load according to ASTM D3039-76 and ASTM D3479-96, respectively. Maximum tensile strength and modulus of 119.34 MPa and 6.86 GPa, respectively, were recorded for the laminate with external PALF ply and internal carbon ply oriented at [± 45°2, 0°/90°2]s (PCCP_45090). The fatigue tests showed that PCCP_45090 and CPPC_09045 (with internal PALF ply and external carbon ply oriented at [0°/90°2, ± 45°2]s) exhibited a higher useful life, especially at the high-stress level of the ultimate tensile strength. The normalised stress against the number of cycles showed that the stacking sequences of different ply orientations affected the fatigue behaviour more than the stacking sequences of the material. The laminate stacking sequence significantly affected the hysteresis energy and stiffness evolution. The scanning electron microscopy images showed that the fatigue failure modes included fibre pull-out, fibre breakage, matrix cracking, debonding, and delamination. The study concluded that PCCP_45090 exhibited an outstanding fatigue performance.