scholarly journals Spatial reactant distribution in CO2 electrolysis: Balancing CO2 utilization and Faradaic Efficiency

Author(s):  
Siddhartha Subramanian ◽  
Joost Middelkoop ◽  
Thomas Burdyny

The production of value added C1 and C2 compounds within CO2 electrolyzers has reached sufficient catalytic performance that system and process performance – such as CO2 utilization – have come more into consideration. Efforts to assess the limitations of CO2 conversion and crossover within electrochemical systems have been performed, providing valuable information to position CO2 electrolyzers within a larger process. Currently missing, however, is a clear elucidation of the inevitable trade-offs that exist between CO2 utilization and electrolyzer performance, specifically how the Faradaic Efficiency of a system varies with CO2 availability. Such information is needed to properly assess the viability of the technology. In this work, we provide a combined experimental and 3D modelling assessment of the trade-offs between CO2 utilization and selectivity at 200 mA/cm2 within a membrane-electrode assembly CO2 electrolyzer. Using varying inlet flow rates we demonstrate that the variation in spatial concentration of CO2 leads to spatial variations in Faradaic Efficiency that cannot be captured using common ‘black box’ measurement procedures. Specifically, losses of Faradaic efficiency are observed to occur even at incomplete CO2 consumption (80%). Modelling of the gas channel and diffusion layers indicated at least a portion of the H2 generated is considered as avoidable by proper flow field design and modification. The combined work allows for a spatially resolved interpretation of product selectivity occurring inside the reactor, providing the foundation for design rules in balancing CO2 utilization and device performance in both lab and scaled applications.

Author(s):  
Siddhartha Subramanian ◽  
Joost Middelkoop ◽  
Thomas Burdyny

The production of value added C1 and C2 compounds within CO2 electrolyzers has reached sufficient catalytic performance that system and process performance – such as CO2 utilization – have come...


2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Hua Zhou ◽  
Yue Ren ◽  
Zhenhua Li ◽  
Ming Xu ◽  
Ye Wang ◽  
...  

AbstractPlastic wastes represent a largely untapped resource for manufacturing chemicals and fuels, particularly considering their environmental and biological threats. Here we report electrocatalytic upcycling of polyethylene terephthalate (PET) plastic to valuable commodity chemicals (potassium diformate and terephthalic acid) and H2 fuel. Preliminary techno-economic analysis suggests the profitability of this process when the ethylene glycol (EG) component of PET is selectively electrooxidized to formate (>80% selectivity) at high current density (>100 mA cm−2). A nickel-modified cobalt phosphide (CoNi0.25P) electrocatalyst is developed to achieve a current density of 500 mA cm−2 at 1.8 V in a membrane-electrode assembly reactor with >80% of Faradaic efficiency and selectivity to formate. Detailed characterizations reveal the in-situ evolution of CoNi0.25P catalyst into a low-crystalline metal oxy(hydroxide) as an active state during EG oxidation, which might be responsible for its advantageous performances. This work demonstrates a sustainable way to implement waste PET upcycling to value-added products.


2015 ◽  
Vol 12 (6) ◽  
Author(s):  
Toshihiro Tanuma

Proper water management is required for the operation of polymer electrolyte fuel cells (PEFCs), in order to maintain the critical balance between adequate membrane hydration and prevention of water flooding in the catalyst layer. In PEFCs, the membrane electrode assembly (MEA) is sandwiched between two gas diffusion layers (GDLs). In addition, a microporous layer (MPL) is generally applied to the GDL substrates for better water removal from the cathode catalyst layer. This paper is the first to report on an ex situ characterization method for water flooding in GDLs. As the humidity of O2 gas on the substrate side of the GDL was increased in incremental steps, O2 gas began to diffuse into the MPL side of the GDL. When the O2 relative humidity exceeded the dew point, water flooding was observed on the surface of the MPL and the O2 concentration dropped sharply because the O2 diffusion was suppressed by the produced liquid water. When comparing to the estimated mass transfer loss based on the actual polarization curves of an MEA using the GDL, it was found that the decrease in the O2 concentration on the MPL side of the GDL can be used as an index of water flooding in the PEFC.


Energies ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3596
Author(s):  
Jiangyan Yan ◽  
Chang Zhou ◽  
Zhihai Rong ◽  
Haijiang Wang ◽  
Hui Li ◽  
...  

A greater understanding of the dynamic processes inside the stack is urgently needed to optimize the PEMFC (proton exchange membrane fuel cell). In this study, we examined the gas, water and electrochemical processes inside the stack, studied the physical dynamics of system accessories such as gas supplement, flow and pressure-regulating devices, then used Simulink to build a mathematical model of a complete PEMFC system; a segmented testing platform was built to test the spatial distribution of RH (relative humidity) and pressure, which was used to verify the simulation model; based on this model, the complicated phenomena occurring inside the stack during fluctuating operating states were calculated. Our findings showed that the pressure in the gas channel and exhaust manifolds decreased when the external load increased, changing sharply at the moment of load change. The transient pressure difference between the cathode and anode sides (several kPa) had a huge impact on the MEA (membrane electrode assembly); when the load current increased, RH in cathode and cathode channel increased gradually, and the increasing rate of anode side was bigger than that in cathode side. The influence of variance magnitude and change interval of external load were also studied based on the model.


2021 ◽  
Author(s):  
Kailun Yang ◽  
Mengran Li ◽  
Siddhartha Subramanian ◽  
Marijn Blommaert ◽  
Wilson Smith ◽  
...  

Author(s):  
Yeh-Hung Lai ◽  
Daniel P. Miller ◽  
Chunxin Ji ◽  
Thomas A. Trabold

The effect of dimensional changes of fuel cell components from temperature and hydration cycles on the stack compression is investigated in this paper. Using a simple spring model including the membrane electrode assembly (MEA), gas diffusion layers (GDL), bipolar plates, seal gaskets, current collectors, insulation plates, end plates, and side plates, we find significant compression changes from 30% over-compression to 23% compression loss from both temperature and humidity changes. The wide range of variation in stack compression is attributed to the swelling behavior of polymer electrolyte membranes, the compression behavior of gas diffusion layers, and the design of stack assembly. This paper also reports the use of finite element method to investigate the compression of MEA and GDL over the channel area where MEA buckling from membrane swelling can result in separation of MEA and GDL. It is suggested that the compression over channels can be improved with higher transverse shear modulus in the GDL in addition to the use of narrower channels. In this paper, we will also discuss the challenges facing the fuel cell manufacturers and component suppliers on the needs for new materials with improved mechanical properties and better testing/modeling techniques to help achieving stable compression and better fuel cell stack designs.


2020 ◽  
Author(s):  
Yali Ji ◽  
Zheng Chen ◽  
Chao Yang ◽  
Yuhang Wang ◽  
Jie Xu ◽  
...  

Abstract Electrochemical reduction of carbon monoxide (CO) has recently been emerging as a potential alternative for converting carbon emission into high-value multi-carbon products such as acetate. Nonetheless, the activity and selectivity for producing acetate have remained low. Herein, we developed an atomically ordered copper-palladium intermetallic compound (CuPd-IC) structure that achieved a high Faradaic efficiency of 70 ± 5% for CO-to-acetate production with a partial current density of 425 mA·cm− 2. This corresponded to an acetate production rate of 4.0 mmol·h− 1·cm− 2, and 5.3 times of enhancement in acetate production compared to pure Cu. Structural characterizations and density functional theory calculations suggested that CuPd-IC presents a high density of Cu-Pd pairs that act as the active sites to enrich the surface CO coverage, stabilize the surface ethenone as a key acetate-path intermediate, and inhibit hydrogen evolution reaction, thus promoting acetate formation. Using a membrane electrode assembly device, the CuPd-IC catalyst enabled 100 hours of CO-to-acetate operation at 500 mA·cm− 2 and an average acetate Faradaic efficiency of 43%, producing ~ 2 mol acetate.


2021 ◽  
pp. 4291-4298
Author(s):  
Kailun Yang ◽  
Mengran Li ◽  
Siddhartha Subramanian ◽  
Marijn A. Blommaert ◽  
Wilson A. Smith ◽  
...  

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