Construction and Application of Flocculation and Destability System of Biodrill-A Drilling Fluid in Bohai Oilfield

To protect the marine ecological environment of Bohai Bay, the waste drilling fluid in Bohai oilfield have to be treated. In the light of the composition characteristics of Biodrill-A drilling fluid, the compounding method of the inorganic–organic flocculants was adopted to assist the flocculation and solid–fluid separation of Biodrill-A drilling fluid. Through the orthogonal test design, the main factors impacting the flocculation effect on Biodrill-A drilling fluid were found to the concentration of inorganic flocculant CaCl2 and the flocculation pH value. The optimal flocculation treatment was further obtained through single-factor optimization. Specifically, when the inorganic flocculant CaCl2 concentration was 0.9 w/v%, the organic flocculant concentration was 0.01 w/v%, the flocculation pH was 8, and the flocculation time was 7 min. Eventually, the final dewatering rate could reach 84.02%. In the optimized compound flocculants, the inorganic flocculant CaCl2 reduced the zeta potential of clay particles by electric neutralization to decrease the repulsion among particles, and the organic one could absorb and wrap the clay particles through bridging curling and electric neutralization after flocculation destabilization. Both inorganic and organic flocculants facilitated the large flocs and particles of clay particles. The field test showed that the inorganic–organic flocculants were suitable for the on-line flocculation treatment process based on centrifugal machine. The waste drilling fluid was reduced by 82%, and the water content of the separated solid phase was as low as 25.7%.

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The Study of Optimization of Flocculation and Destabilization Technology of Waste PEM Drilling Fluid in Bohai Oilfield

Frontiers in Energy Research ◽

10.3389/fenrg.2021.796786 ◽

2021 ◽

Vol 9 ◽

Author(s):

Yang Liu ◽

Yuchen Zhang ◽

Tao Xie ◽

Ming Yue ◽

Dongsen Wang ◽

...

Keyword(s):

Zeta Potential ◽

Influence Factor ◽

Ph Value ◽

Drilling Fluid ◽

Mean Value ◽

Factors Affecting ◽

Clay Particles ◽

Liquid Yield ◽

Solid Liquid ◽

Solid Liquid Separation

In light of the difficulty of solid-liquid separation of waste PEM drilling fluid in the Bohai oilfield, constructing an inorganic-organic flocculation system is proposed and the processing method of destabilization technology is optimized. The biggest influence factor on the flocculation process of PEM drilling fluid was determined by designing an orthogonal test. The flocculation mechanism was researched through single factor optimization, combined with zeta potential and particle size distribution test. The results showed that the most significant factors affecting the flocculation of waste PEM drilling fluid were the dosage of inorganic flocculant CaCl2 and flocculation pH value. When the dosage of inorganic flocculant CaCl2 was 1.2% (w/v), the dosage of organic flocculant SDYJ-2 was 0.05%, the flocculation pH value was 3, and the flocculation time was 5 min, the flocculation technology reached the optimization and then the liquid yield can reach 70.96%. The mechanism of flocculation and destabilization was as follows: the inorganic flocculant of CaCl2 mainly reduced the zeta potential of clay particles through electric neutralization. 1% CaCl2 could reduce the potential mean value of drilling fluid system from -38.1 mV to -32.5 mV, and then decrease the repulsion among suspensions. Through bridging curling and electric neutralization, the organic flocculant of SDYJ-2 can absorb and wrap the clay particles after flocculation destabilization to form a network spatial structure, which made clay particles aggregate into large flocs and particles. D50 can increase by 21.5 times, when the concentration of SDYJ-2 was 0.15%.

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Drilling and Completion Waste Reutilization and Zero Discharge Technology Used in China Bohai Bay

10.2118/205633-ms ◽

2021 ◽

Author(s):

Kunjian Wang ◽

Pengfei Liu ◽

Xinxin Hou ◽

Pan Wang ◽

Pei Zhu ◽

...

Keyword(s):

Solid Phase ◽

Drilling Fluid ◽

System Optimization ◽

Field Application ◽

Oil Field ◽

Hole Drilling ◽

Bohai Bay ◽

Zero Discharge ◽

Low Efficiency ◽

Completion Fluids

Abstract With the increasingly stringent national environmental rules, waste produced in drilling and completion process is forbidden to be discharged into the Bohai Bay or reinjected into the formation. The current disposal method of drilling and completion waste in Bohai Oil field has some problems such as high cost, low efficiency and high HSE management and control risk. Faced with these problems, drilling and completion waste reutilization and zero discharge technology has been developed and applied in this region. In order to reutilize drilling and completion waste which include cuttings circulated from formation, wasted drilling and completion fluids, the following aspects are carried out: Firstly, drilling platform is upgraded to meet the zero discharge requirement: solid control system is modified, cuttings closed transfer system and cuttings treatment system are equipped on the platform to collect and dispose the waste. Meanwhile, recovery and disposal capacity to support different spud drilling are assessed: cuttings transport capacity is up to 15m3/h, which can meet the highest requirements of 12-1/4″ hole drilling when ROP is up to180m/h. Secondly, the well profile is downsized to reduce the production of cuttings, mud and other wastes from the root, which can also improve efficiency and yield cost. The field application shows that the amount of the waste has been reduced by 41.39%, 39.86% and 41.52% in first, second and third spud drilling, and average ROP is 35%, 28%, 42% higher than similar wells drilled before. Lastly, in drilling and completion fluids system optimization and reutilization aspects, environmentally friendly drilling and completion fluids with low solid content are developed. The experiment shows that the properties of the liquid phase after solid-liquid separation can be reused, and the solid phase with low water content is easy to pack and transport back to land. Drilling and completion waste reutilization and zero discharge technology introduced in this paper has been successfully applied in more than 40 wells, and the volume of waste drilling fluid is reduced by 80%, which is a trade-off between zero discharge and well construction cost. This technology can also be applied in other offshore oilfield which is inevitable as the environmental rules become more and more strict.

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