scholarly journals Numerical Simulation on Flow Dynamics and Pressure Variation in Porous Ceramic Filter

Computation ◽  
2018 ◽  
Vol 6 (4) ◽  
pp. 52 ◽  
Author(s):  
Kazuhiro Yamamoto ◽  
Yusuke Toda

Using five samples with different porous materials of Al2TiO5, SiC, and cordierite, we numerically realized the fluid dynamics in a diesel filter (diesel particulate filter, DPF). These inner structures were obtained by X-ray CT scanning to reproduce the flow field in the real product. The porosity as well as pore size was selected systematically. Inside the DPF, the complex flow pattern appears. The maximum filtration velocity is over ten times larger than the velocity at the inlet. When the flow forcibly needs to go through the consecutive small pores along the filter’s porous walls, the resultant pressure drop becomes large. The flow path length ratio to the filter wall thickness is almost the same for all samples, and its value is only 1.2. Then, the filter backpressure closely depends on the flow pattern inside the filter, which is due to the local substrate structure. In the modified filter substrate, by enlarging the pore and reducing the resistance for the net flow, the pressure drop is largely suppressed.

2020 ◽  
pp. 146808742091667
Author(s):  
Onoufrios Haralampous ◽  
Marios Mastrokalos ◽  
Fotini Tzorbatzoglou ◽  
Chris Dritselis

A model suitable for wall-flow particulate filters with partial rear plug damage is developed and experimentally validated in this work. A ceramic filter with 16% of the rear plugs mechanically removed is tested at steady-state conditions on the engine bench and transient driving cycle conditions on the chassis dynamometer. After decanning of the monolith, destructive analysis is conducted to identify deposit loading variations and scanning electron microscopy is used to study the deposit structures in the channels. It is shown that channels without rear plugs develop distinct deposit structures in the entry zone. Hence, a local pressure loss coefficient is applied to model the effect of entrance flow constrictions, taking also into account deposit restructuring phenomena at higher flow rates. In addition, a deep-bed filtration submodel is used to capture the effect of non-uniform wall velocities on deposit accumulation in the wall. The modified model is first fitted to the engine bench data and then validated in a wider range of conditions using the driving cycle tests. With the exception of prolonged steady-state loading conditions, good pressure drop and filtration efficiency predictions are obtained throughout the tests in conjunction with correct deposit property profiles. Notably, the cold-start worldwide harmonized light vehicles test cycle shows that the current European on-board diagnosis threshold limit for particulate mass is too relaxed to trigger a malfunction indication for moderate filter faults. In conclusion, the model can be applied in damaged particulate filter studies for the assessment of leaked particulate mass, the specification of more effective legislation limits and the development of rigorous on-board diagnosis systems and algorithms.


Author(s):  
G A Stratakis ◽  
D L Psarianos ◽  
A M Stamatelos

Understanding of the mechanisms that affect flow and pressure drop in porous ceramic diesel particulate filters is important in the design optimization of this class of diesel exhaust after- treatment systems. Furthermore, determination of the parameters involved in the calculation of pressure drop as a function of collected soot mass is important for successful filter loading and regeneration modelling. This paper presents the results of an experimental analysis of pressure drop as a function of the geometric and operating parameters of cordierite and SiC diesel filters. Single- cell filters from cordierite and silicon carbide were prepared to single out any effects from the complex flow processes that take place in a full-sized filter. The product of soot layer permeability and density was experimentally determined by employing a specially designed experimental apparatus. The calculation was supported by a simple computer calculation that is also presented in this paper. The distribution of soot loading inside the channels of a full-sized filter, in various loaded and partially regenerated conditions, was assessed by connecting the apparatus to discharge through selected channels of the filter. The results are shown to improve understanding of the effects of partial regeneration and fuel additive residuals on filter back pressure and flow and soot loading distribution.


Author(s):  
Weilin Qu ◽  
Seok-Mann Yoon ◽  
Issam Mudawar

Knowledge of flow pattern and flow pattern transitions is essential to the development of reliable predictive tools for pressure drop and heat transfer in two-phase micro-channel heat sinks. In the present study, experiments were conducted with adiabatic nitrogen-water two-phase flow in a rectangular micro-channel having a 0.406 × 2.032 mm cross-section. Superficial velocities of nitrogen and water ranged from 0.08 to 81.92 m/s and 0.04 to 10.24 m/s, respectively. Flow patterns were first identified using high-speed video imaging, and still photos were then taken for representative patterns. Results reveal that the dominant flow patterns are slug and annular, with bubbly flow occurring only occasionally; stratified and churn flow were never observed. A flow pattern map was constructed and compared with previous maps and predictions of flow pattern transition models. Annual flow is identified as the dominant flow pattern for conditions relevant to two-phase micro-channel heat sinks, and forms the basis for development of a theoretical model for both pressure drop and heat transfer in micro-channels. Features unique to two-phase micro-channel flow, such as laminar liquid and gas flows, smooth liquid-gas interface, and strong entrainment and deposition effects are incorporated into the model. The model shows good agreement with experimental data for water-cooled heat sinks.


Author(s):  
Pengbo Yin ◽  
Pan Zhang ◽  
Xuewen Cao ◽  
Xiang Li ◽  
Yuhao Li ◽  
...  

2007 ◽  
Vol 2 ◽  
pp. 25-32 ◽  
Author(s):  
Toru SUKAWA ◽  
Tomoya HASEGAWA ◽  
Kenji YOSHIDA ◽  
Isao KATAOKA

2021 ◽  
Vol 74 (9) ◽  
pp. 2323-2336
Author(s):  
Firas Aziz Rahi ◽  
Krar Kadhim Mj

The aim: In this work we developed a method of continuous recrystallization to meet industrial requirements. Materials and methods: Continuous recrystallization method was investigated using porous ceramic filter for water purification with pour size less than 1 μm, that ensures high mixing rate of ethanol and water. Results and conclusions: The results of experiments using crystallization through ceramic filter, gives superior products in particle size, and produced needle shaped ceftriaxone crystals form, that showed significant improvement in dissolution time and obtained ceftriaxone sodium powder to be reconstituted in injectable formula that give clear solution without insoluble microparticles.


2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


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