scholarly journals A Cost-Efficient MFCC-Based Fault Detection and Isolation Technology for Electromagnetic Pumps

Electronics ◽  
2021 ◽  
Vol 10 (4) ◽  
pp. 439 ◽  
Author(s):  
Ugochukwu Ejike Akpudo ◽  
Jang-Wook Hur
Keyword(s):  
Fault Detection ◽  
Fault Isolation ◽  
Operating Conditions ◽  
Fault Detection And Isolation ◽  
Gaussian Kernel ◽  
Recursive Feature Elimination ◽  
Hydraulic Systems ◽  
Mel Frequency Cepstral Coefficients ◽  
Time Frequency ◽  
Vibrational Signals

Fluid pumps serve critical purposes in hydraulic systems so their failure affects productivity, profitability, safety, etc. The need for proper condition monitoring and health assessment of these pumps cannot be overemphasized and this has resulted in extensive research studies on standard techniques for ensuring optimum fault detection and isolation (FDI) results for these pumps. Interestingly, mechanical vibrational signals reflect operating conditions and by exploring the robust time–frequency-domain feature extraction techniques, the underlying nonlinear characteristics can be captured for reliable fault diagnosis/condition assessment. This study is based on the use of vibrational signals for fault isolation of electromagnetic pumps. From the vibrational signals, Mel frequency cepstral coefficients (MFCCs), the first-order and the second-order differentials were extracted and the salient features selected by a rank-based recursive feature elimination (RFE) of uncorrelated features. The proposed framework was tested and validated on five VSC63A5 electromagnetic pumps at various fault conditions and isolated/classified using the Gaussian kernel SVM (SVM-RBF-RFE). Results show that the proposed feature selection approach is computationally cheaper and significantly improves diagnostics performance. In addition, the proposed framework yields a comparatively better diagnostics results on electromagnetic pumps in comparison with other diagnostics methods, hence a more reliable diagnostics tool for electromagnetic pumps.

Multiple faults detection and isolation approach applied to a kraft recovery boiler

TAPPI Journal ◽  
2014 ◽  
Vol 13 (1) ◽  
pp. 33-41
Author(s):  
YVON THARRAULT ◽  
MOULOUD AMAZOUZ
Keyword(s):  
Fault Detection ◽  
Early Detection ◽  
False Alarm ◽  
False Alarm Rate ◽  
Principal Component ◽  
Fault Isolation ◽  
Fault Detection And Isolation ◽  
Detection Scheme ◽  
Multiple Faults ◽  
Recovery Boiler

Recovery boilers play a key role in chemical pulp mills. Early detection of defects, such as water leaks, in a recovery boiler is critical to the prevention of explosions, which can occur when water reaches the molten smelt bed of the boiler. Early detection is difficult to achieve because of the complexity and the multitude of recovery boiler operating parameters. Multiple faults can occur in multiple components of the boiler simultaneously, and an efficient and robust fault isolation method is needed. In this paper, we present a new fault detection and isolation scheme for multiple faults. The proposed approach is based on principal component analysis (PCA), a popular fault detection technique. For fault detection, the Mahalanobis distance with an exponentially weighted moving average filter to reduce the false alarm rate is used. This filter is used to adapt the sensitivity of the fault detection scheme versus false alarm rate. For fault isolation, the reconstruction-based contribution is used. To avoid a combinatorial excess of faulty scenarios related to multiple faults, an iterative approach is used. This new method was validated using real data from a pulp and paper mill in Canada. The results demonstrate that the proposed method can effectively detect sensor faults and water leakage.

Image-Based Versus Signal-Based Sensors for Machine Fault Detection and Isolation

2014 ◽  
Author(s):  
Heshan Fernando ◽  
Vedang Chauhan ◽  
Brian Surgenor
Keyword(s):  
Fault Detection ◽  
High Speed ◽  
Fault Isolation ◽  
Video Data ◽  
Fault Detection And Isolation ◽  
Single Camera ◽  
Multiple Faults ◽  
Multiple Sensors ◽  
Machine Fault ◽  
And Performance

This paper presents the results of a comparative study that investigated the use of image-based and signal-based sensors for fault detection and fault isolation of visually-cued faults on an automated assembly machine. The machine assembles 8 mm circular parts, from a bulk-supply, onto continuously moving carriers at a rate of over 100 assemblies per minute. Common faults on the machine include part jams and ejected parts that occur at different locations on the machine. Two sensor systems are installed on the machine for detecting and isolating these faults: an image-based system consisting of a single camera and a signal-based sensor system consisting of multiple greyscale sensors and limit switches. The requirements and performance of both systems are compared for detecting six faults on the assembly machine. It is found that both methods are able to effectively detect the faults but they differ greatly in terms of cost, ease of implementation, detection time and fault isolation capability. The conventional signal-based sensors are low in cost, simple to implement and require little computing power, but the installation is intrusive to the machine and readings from multiple sensors are required for faster fault detection and isolation. The more sophisticated image-based system requires an expensive, high-resolution, high-speed camera and significantly more processing power to detect the same faults; however, the system is not intrusive to the machine, fault isolation becomes a simpler problem with video data, and the single camera is able to detect multiple faults in its field of view.

scholarly journals Estimation and Fault Diagnosis of Lithium-Ion Batteries: A Fractional-Order System Approach

2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Shulan Kong ◽  
Mehrdad Saif ◽  
Guozeng Cui
Keyword(s):  
Fault Diagnosis ◽  
Fault Detection ◽  
Fractional Order ◽  
Sliding Mode ◽  
Estimation Error ◽  
Lithium Ion ◽  
Fault Isolation ◽  
Sliding Mode Observer ◽  
Fault Detection And Isolation ◽  
Order System

This study investigates estimation and fault diagnosis of fractional-order Lithium-ion battery system. Two simple and common types of observers are designed to address the design of fault diagnosis and estimation for the fractional-order systems. Fractional-order Luenberger observers are employed to generate residuals which are then used to investigate the feasibility of model based fault detection and isolation. Once a fault is detected and isolated, a fractional-order sliding mode observer is constructed to provide an estimate of the isolated fault. The paper presents some theoretical results for designing stable observers and fault estimators. In particular, the notion of stability in the sense of Mittag-Leffler is first introduced to discuss the state estimation error dynamics. Overall, the design of the Luenberger observer as well as the sliding mode observer can accomplish fault detection, fault isolation, and estimation. The effectiveness of the proposed strategy on a three-cell battery string system is demonstrated.

scholarly journals Fault Detection for the Scraper Chain Based on Vibration Analysis Using the Adaptive Optimal Kernel Time-Frequency Representation

2019 ◽  
Vol 2019 ◽  
pp. 1-14
Author(s):  
Xing Zhang ◽  
Wei Li ◽  
Zhencai Zhu ◽  
Shanguo Yang ◽  
Fan Jiang
Keyword(s):  
Fault Detection ◽  
Vibration Analysis ◽  
Large Scale ◽  
Experimental Testing ◽  
Operating Conditions ◽  
Mining Equipment ◽  
Time Frequency ◽  
Failure Patterns ◽  
Frequency Representation ◽  
Optimal Kernel

A scraper conveyor is a key component of large-scale mechanized coal mining equipment, and its failure patterns are mainly caused by chain jam and chain fracture. Due to the difficulties with direct measurement for multiple performance parameters of the scraper chain, this paper deals with a novel strategy for fault detection of the scraper chain based on vibration analysis of the chute. First, a chute vibration model (CVM) is applied for modal analysis, and the hammer impact test (HIT) is conducted to validate the accuracy of the CVM; second, the measuring points for vibration analysis of the chute are determined based on the modal assurance criterion (MAC); and third, to simulate the actual vibration properties of the chute, a dynamic transmission system model (DTSM) is constructed based on finite element modeling. The fixed-point experimental testing (FPET) is then conducted to indicate the correctness of simulation results. Subsequently, the DTSM-based vibration responses of the chute under different operating conditions are obtained. In this paper, the proposed strategy is employed to determine the occurrence of chain faults by amplitude comparisons, while failure patterns are distinguished by the adaptive optimal kernel time-frequency representation (AOKR).

Mahalanobis Taguchi System (MTS) as a Prognostics Tool for Rolling Element Bearing Failures

2010 ◽  
Vol 132 (5) ◽  
Author(s):  
Ahmet Soylemezoglu ◽  
S. Jagannathan ◽  
Can Saygin
Keyword(s):  
Fault Detection ◽  
Real Time ◽  
Operating Conditions ◽  
Fault Detection And Isolation ◽  
Numerical Control ◽  
Rolling Element Bearing ◽  
Time To Failure ◽  
Cnc Machine ◽  
Bearing Failures ◽  
Rolling Element

In this paper, a novel Mahalanobis–Taguchi system (MTS)-based fault detection, isolation, and prognostics scheme is presented. The proposed data-driven scheme utilizes the Mahalanobis distance (MD)-based fault clustering and the progression of MD values over time. MD thresholds derived from the clustering analysis are used for fault detection and isolation. When a fault is detected, the prognostics scheme, which monitors the progression of the MD values, is initiated. Then, using a linear approximation, time to failure is estimated. The performance of the scheme has been validated via experiments performed on rolling element bearings inside the spindle headstock of a microcomputer numerical control (CNC) machine testbed. The bearings have been instrumented with vibration and temperature sensors and experiments involving healthy and various types of faulty operating conditions have been performed. The experiments show that the proposed approach renders satisfactory results for bearing fault detection, isolation, and prognostics. Overall, the proposed solution provides a reliable multivariate analysis and real-time decision making tool that (1) presents a single tool for fault detection, isolation, and prognosis, eliminating the need to develop each separately and (2) offers a systematic way to determine the key features, thus reducing analysis overhead. In addition, the MTS-based scheme is process independent and can easily be implemented on wireless motes and deployed for real-time monitoring, diagnostics, and prognostics in a wide variety of industrial environments.

Fault Detection and Isolation for Lithium-Ion Battery System Using Structural Analysis and Sequential Residual Generation

2014 ◽  
Author(s):  
Zhentong Liu ◽  
Qadeer Ahmed ◽  
Giorgio Rizzoni ◽  
Hongwen He
Keyword(s):  
Structural Analysis ◽  
Fault Detection ◽  
Cooling System ◽  
Hazard Analysis ◽  
Lithium Ion ◽  
Test Construction ◽  
Fault Isolation ◽  
Fault Detection And Isolation ◽  
Battery Cell ◽  
Battery Systems

This paper presents a systematic methodology based on structural analysis and sequential residual generators to design a Fault Detection and Isolation (FDI) scheme for nonlinear battery systems. The faults to be diagnosed are highlighted using a detailed hazard analysis conducted for battery systems. The developed methodology includes four steps: candidate residual generators generation, residual generators selection, diagnostic test construction and fault isolation. State transformation is employed to make the residuals realizable. The simulation results show that the proposed FDI scheme successfully detects and isolates the faults injected in the battery cell with cooling system at different times. In addition, there are no false or missed detections of the faults.

Nonlinear Fault Detection and Isolation for a Lithium-Ion Battery Management System

2010 ◽  
Author(s):  
Jim Marcicki ◽  
Simona Onori ◽  
Giorgio Rizzoni
Keyword(s):  
Fault Detection ◽  
Hybrid Electric Vehicle ◽  
Sliding Mode ◽  
Estimation Error ◽  
Lithium Ion ◽  
Open Loop ◽  
Operating Conditions ◽  
Fault Detection And Isolation ◽  
Battery Management System ◽  
Loop Model

Lithium-ion batteries are a growing source for electric power, but must be maintained within acceptable operating conditions to ensure efficiency and reliability. Therefore, a robust fault detection and isolation scheme is required that is sensitive enough to determine when sensor or actuator faults present a threat to the health of the battery. A scheme suitable for a hybrid electric vehicle battery application is presented in this work. The diagnostic problem is formulated as a nonlinear parity equation approach, but is modified for the considered application. Sliding mode observers are designed for input estimation, while the output voltage estimation is performed using an open loop model. The selection of optimal thresholds given a maximum allowable probability of error is also considered. An assessment of the design using real-world driving-cycle data leads to the conclusion that the estimation error of the observers determines a lower bound on the minimum detectable fault magnitude.

scholarly journals Application of a Fault Detection and Isolation System on a Rotary Machine

2013 ◽  
Vol 2013 ◽  
pp. 1-11 ◽  
Author(s):  
Silvia M. Zanoli ◽  
Giacomo Astolfi
Keyword(s):  
Fault Detection ◽  
Centrifugal Compressor ◽  
Principal Component ◽  
Fault Isolation ◽  
Fault Detection And Isolation ◽  
Isolation System ◽  
Multiple Faults ◽  
Rotary Machine ◽  
Model Free ◽  
Refinery Plant

The paper illustrates the design and the implementation of a Fault Detection and Isolation (FDI) system to a rotary machine like a multishaft centrifugal compressor. A model-free approach, that is, the Principal Component Analysis (PCA), has been employed to solve the fault detection issue. For the fault isolation purpose structured residuals have been adopted while an adaptive threshold has been designed in order to detect and to isolate the faults. To prove the goodness of the proposed FDI system, historical data of a nitrogen centrifugal compressor employed in a refinery plant are considered. Tests results show that detection and isolation of single as well as multiple faults are successfully achieved.

Robust Model-Based Fault Detection and Isolation of a Six Degree of Freedom Helicopter

2020 ◽  
Author(s):  
Lázaro F. Sansón ◽  
Victor A. de Campos ◽  
Alain S. Potts
Keyword(s):  
Fault Detection ◽  
Fault Isolation ◽  
Degree Of Freedom ◽  
Fault Detection And Isolation ◽  
Decoupling Method ◽  
Strongly Nonlinear ◽  
Robust Model ◽  
Six Degree Of Freedom ◽  
Safety Systems ◽  
Strong Control

Helicopters are high cost and safety systems with a strong control system designed to maintain the helicopter performance, stability, and flight qualities. However, there exist faults that negatively aect the helicopter desirable behaviour; therefore, fault detection and isolation must be done to early detect, isolate and eliminate these faults. Because of helicopters are strongly nonlinear systems, and are aected by uncertainties and by external disturbances aswind bursts, robust residuals generation is required to correctly detect and isolate faults in the helicopter actuators and sensors. This paper leads with the robust fault detection and isolation of a six-degree of freedom helicopter benchmark using the disturbance decoupling method and the unknown input observer robust residuals generator. A generalized observer scheme is employed for fault isolation purposes.

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