scholarly journals Performance Evaluation of Wire Cloth Micro Heat Exchangers

Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 715 ◽  
Author(s):  
Hannes Fugmann ◽  
Sebastian Martens ◽  
Richard Balzer ◽  
Martin Brenner ◽  
Lena Schnabel ◽  
...  

The purpose of this study is to validate a thermal-hydraulic simulation model for a new type of heat exchanger for mass, volume, and coolant/refrigerant charge reduction. The new heat exchanger consists of tubes with diameters in the range of 1 m m and wires in the range of 100 m , woven together to form a 200 × 200 × 80 m m 3 wire cloth heat exchanger. Performance of the heat exchanger has been experimentally evaluated using water as inner and air as outer heat transfer medium. A computational thermal and fluid dynamic model has been implemented in OpenFOAM®. The model allows variation of geometry and operating conditions. The validation of the model is based on one single geometry with an opaque fabric and air-side velocities between 1 and 7 m / s . The simulated and measured pressure drops are found to be in good agreement with a relative difference of less than 16%. For the investigated cases, the effective heat transfer coefficients are in very good agreement (less than 5%) when adapting the contact resistance between tubes and wires. The numerical model describes the fluid flow and heat transfer of the tested heat exchanger with adequate precision and can be used for future wire cloth heat exchanger dimensioning for a variety of applications.

2018 ◽  
Vol 240 ◽  
pp. 02001 ◽  
Author(s):  
Rafal Andrzejczyk ◽  
Tomasz Muszynski ◽  
Przemysław Kozak

Authors in this work want to demonstrate the possibility to increase the heat transfer efficiency by using simple wire coil inserts to create turbulent flow in the boundary layer as well as air blowing into the annulus of the pipe. In the study, Wilson plot approach was applied in order to estimate heat transfer coefficients for all heat exchanger (HX) configurations. The study focuses on experimental values of heat transfer coefficient (HTC) and pressure drops. The primary objectives of the work are to: I. Provide an experimental comprehensive database for HTC and pressure drops; II. Analysis effect of different flow conditions e.g. water mass flow rate, the void fraction on heat transfer and hydraulic performance of tested elements. III. Compare influences of both passive and active methods at the efficiency of simple heat exchangers constructions; IV. Validation experimental results with selected experimental models from the open literature.


1985 ◽  
Vol 107 (2) ◽  
pp. 345-353 ◽  
Author(s):  
E. M. Sparrow ◽  
J. A. Perez

Per-tube heat transfer coefficients and per-compartment and intracompartment pressure drops were measured on the shell side of a shell and tube heat exchanger. The main focus of the work was to determine the response of these quantities to variations in the size of the baffle window; the Reynolds number was also varied parametrically. The pressure measurements showed that the fluid flow is fully developed downstream of the first compartment of the heat exchanger and that the per-compartment pressure drop is constant in the fully developed regime. Within a compartment, the pressure drop in the upstream half is much larger than that in the downstream half. The per-tube heat transfer coefficients vary substantially within a given compartment (on the order of a factor of two), giving rise to a nonuniform thermal loading of the tubes. Row-average and compartment-average heat transfer coefficients were also evaluated. The lowest row-average coefficients were those for the first and last rows in a compartment, while the highest coefficient is that for the row just upstream of the baffle edge. It was demonstrated that the per-tube heat transfer coefficients are streamwise periodic for a module consisting of two consecutive compartments.


2021 ◽  
Vol 947 (1) ◽  
pp. 012008
Author(s):  
Trung Kim Nguyen ◽  
Tuan Nguyen Ba ◽  
Pha Bui Ngoc ◽  
Abdul Mutalib Embong ◽  
Ngoc Nguyen Thi Nhu ◽  
...  

Abstract The aim of this paper is to propose a model to simulate the behaviour of water flows in shell and tube heat exchanger. Particularly, the continuity equation, the general heat transfer equations and the energy equation in COMSOL Multiphysics software were implemented in the numerical modelling. Besides, the experiment was also conducted to validate the proposed COMSOL model. The water temperature at locations close to the inlet and outlet of the shell side was respectively predicted at 31.5°C and 34.6°C in the simulation, and it was respectively measured at 31.5°C and 35°C in the experiment. These findings showed that the simulation results had a good agreement with the experiment. Next, this model was extended to simulate the overall heat coefficient and the pressure drops of the water flows in such heat exchanger. The overall heat coefficient was at 736.62 W/m2K. The pressure drops at the inlet/outlet areas of the shell and tubes were at 849.93 Pa and 6255.50 Pa, respectively. Conclusive evidence showed that the proposed model is a reliable method for studying the heat transfer behaviour of the shell and heat exchanger.


1982 ◽  
Vol 104 (1) ◽  
pp. 55-61 ◽  
Author(s):  
C. P. Bankston ◽  
L. H. Back

This paper describes an experimental program to determine the heat-transfer characteristics of a combustor and heat-exchanger system in a hybrid solar receiver which utilizes a Stirling engine. The system consists of a swirl combustor with a crossflow heat exchanger composed of a single row of 48 closely spaced curved tubes. In the present study, heat-transfer characteristics of the combustor/heat-exchanger system without a Stirling engine have been studied over a range of operating conditions and output levels using water as the working fluid. Non-dimensional heat-transfer coefficients based on total heat transfer have been obtained and are compared with available literature data. The results show significantly enhanced heat transfer for the present geometry and test conditions. Also, heat transfer along the length of the tubes is found to vary, the effect depending upon test condition.


Author(s):  
Francesco Crespi ◽  
David Sánchez ◽  
Kevin Hoopes ◽  
Brian Choi ◽  
Nicole Kuek

This paper presents a method to evaluate the off-design performance of a heat exchanger without specifying detailed heat exchanger geometry. Presently, off-design heat exchanger performance evaluation is often done by assuming one of the terms in a lumped volume approach is constant (such as UA, temperature difference, ε etc.) or by producing a draft heat exchanger geometry to evaluate the local heat transfer coefficients in off-design operation. As opposed to these approaches, the method presented in this paper manages to accurately predict off-design heat exchanger performance with very limited information. The method relies on a single parameter beyond the design operating conditions, namely the conductance ratio which is the product of heat transfer coefficient and area on both sides of the heat exchanger. The method is particularly powerful as it allows for the exploration of different off-design scenarios for a given on-design operating point. The paper presents a theoretical introduction of the method along with a validation using data provided by BMPC and Alfa Laval for different types of heat exchangers and working fluids, including supercritical CO2. The method is then used to model the off-design performance of a simple recuperated sCO2 cycle, showing its ability to capture the off-design performance of a heat exchanger without specifying its detailed geometry and the impact of conductance ratio on off-design cycle performance.


Author(s):  
Raffaele L. Amalfi ◽  
Todd Salamon ◽  
Filippo Cataldo ◽  
Jackson B. Marcinichen ◽  
John R. Thome

Abstract The present study is focused on the experimental characterization of two-phase heat transfer performance and pressure drops within an ultra-compact heat exchanger (UCHE) suitable for electronics cooling applications. The UCHE is composed of a double-side-copper finned plate with an optimized geometry that enhances the heat transfer performance and flow stability, while minimizing the pressure drops. These features make the UCHE the ideal component for thermosyphon cooling systems, where low pressure drops are required to achieve high passive flow circulation rates and thus achieve high critical heat flux values. The UCHE's thermal-hydraulic performance is first evaluated in a pump-driven system at the Laboratory of Heat and Mass Transfer (LTCM-EPFL), where experiments include many configurations and operating conditions. Then, the UCHE is installed and tested as the condenser of a thermosyphon loop that rejects heat to a pumped refrigerant system at Nokia Bell Labs, in which both sides operate with refrigerants in phase change (condensation-to-boiling). Experimental results demonstrate high thermal performance with a maximum heat dissipation density of 5455 (kW/m3/K), which is significantly larger than conventional air-cooled heat exchangers and liquid-cooled small pressing depth brazed plate heat exchangers. Finally, a thermal performance analysis is presented that provides guidelines in terms of heat density dissipations at the server- and rack-level when using passive two-phase cooling.


Author(s):  
J. H. Wagner ◽  
B. V. Johnson ◽  
T. J. Hajek

Experiments were conducted to determine the effects of rotation on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a smooth wall, large scale heat transfer model. The objective was to obtain the heat transfer data base required to develop heat transfer correlations and to assess computational fluid dynamic techniques for rotating coolant passages. An analysis of the governing equations showed that four parameters influence the heat transfer in rotating passages (coolant density ratio, Rossby number, Reynolds number and radius ratio). These four parameters were varied over ranges which exceed the ranges of current open literature results, but which are typical of current and advanced gas turbine engine operating conditions. Rotation affected the heat transfer coefficients differently for different locations in the coolant passage. For example, heat transfer at some locations increased with rotation, but decreased and then increased again at other locations. Heat transfer coefficients varied by as much as a factor of 5 between the leading and trailing surfaces for the same test condition and streamwise location. Comparisons with previous results are presented.


1991 ◽  
Vol 113 (1) ◽  
pp. 42-51 ◽  
Author(s):  
J. H. Wagner ◽  
B. V. Johnson ◽  
T. J. Hajek

Experiments were conducted to determine the effects of rotation on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a smooth wall, large-scale heat transfer model. The objective was to obtain the heat transfer data base required to develop heat transfer correlations and to assess computational fluid dynamic techniques for rotating coolant passages. An analysis of the governing equations showed that four parameters influence the heat transfer in rotating passages (coolant density ratio, Rossby number, Reynolds number, and radius ratio). These four parameters were varied over ranges that exceed the ranges of current open literature results, but that are typical of current and advanced gas turbine engine operating conditions. Rotation affected the heat transfer coefficients differently for different locations in the coolant passage. For example, heat transfer at some locations increased with rotation, but decreased and then increased again at other locations. Heat transfer coefficients varied by as much as a factor of five between the leading and trailing surfaces for the same test condition and streamwise location. Comparisons with previous results are presented.


Author(s):  
Giuseppe Starace ◽  
Lorenzo Falcicchia ◽  
Pierpaolo Panico ◽  
Maria Fiorentino ◽  
Gianpiero Colangelo

AbstractIn refrigeration systems, evaporative condensers have two main advantages compared to other condensation heat exchangers: They operate at lower condensation temperature than traditional air-cooled condensers and require a lower quantity of water and pumping power compared to evaporative towers. The heat and mass transfer that occur on tube batteries are difficult to study. The aim of this work is to apply an experimental approach to investigate the performance of an evaporative condenser on a reduced scale by means of a test bench, consisting of a transparent duct with a rectangular test section in which electric heaters, inside elliptical pipes (major axis 32 mm, minor axis 23 mm), simulate the presence of the refrigerant during condensation. By keeping the water conditions fixed and constant, the operating conditions of the air and the inclination of the heat transfer geometry were varied, and this allowed to carry out a sensitivity analysis, depending on some of the main parameters that influence the thermo-fluid dynamic phenomena, as well as a performance comparison. The results showed that the heat transfer increases with the tube surface exposed directly to the air as a result of the increase in their inclination, that has been varied in the range 0–20°. For the investigated conditions, the average increase, resulting by the inclination, is 28%.


1992 ◽  
Vol 114 (4) ◽  
pp. 847-857 ◽  
Author(s):  
J. H. Wagner ◽  
B. V. Johnson ◽  
R. A. Graziani ◽  
F. C. Yeh

Experiments were conducted to determine the effects of buoyancy and Coriolis forces on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a large-scale, multipass, heat transfer model with both radially inward and outward flow. Trip strips on the leading and trailing surfaces of the radial coolant passages were used to produce the rough walls. An analysis of the governing flow equations showed that four parameters influence the heat transfer in rotating passages: coolant-to-wall temperature ratio, Rossby number, Reynolds number, and radius-to-passage hydraulic diameter ratio. The first three of these four parameters were varied over ranges that are typical of advanced gas turbine engine operating conditions. Results were correlated and compared to previous results from stationary and rotating similar models with trip strips. The heat transfer coefficients on surfaces, where the heat transfer increased with rotation and buoyancy, varied by as much as a factor of four. Maximum values of the heat transfer coefficients with high rotation were only slightly above the highest levels obtained with the smooth wall model. The heat transfer coefficients on surfaces where the heat transfer decreased with rotation, varied by as much as a factor of three due to rotation and buoyancy. It was concluded that both Coriolis and buoyancy effects must be considered in turbine blade cooling designs with trip strips and that the effects of rotation were markedly different depending upon the flow direction.


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