Design and Experimental Study of the General Mechanical Pneumatic Combined Seed Metering Device

To address the problems of high damage rate, low seeding accuracy, and poor seeding generally in the seeding process, a general-purpose seeding device was designed in this study based on the principle of mechanical pneumatic combined seeding. The air-blowing-type cleaning and seed unloading of the device laid the conditions for precise seeding and flexible seeding. In addition, single-factor experiments were performed on seeds (e.g., soybeans, corn, and rape-seeds) with different particle sizes and shapes to verify the general properties of the seed metering device. A multi-factor response surface optimization experiment was performed by applying soybean seeds as the test object to achieve the optimal performance parameters of the seed metering device. At a seed-clearing air velocity of 16.7 m/s, a seed feeding drum speed of 13.7 r/min, and a hole cone angle of 35.6°, corresponding to the optimal performance index, the qualified index, the replay index, and the missed index reached 97.94%, 0.03%, and 2.03%, respectively. The verification test results are consistent with the optimized ones. As indicated from the results, the seed metering device exhibits good general properties, low damage rate, great precision, and high efficiency; it is capable of meeting general seeding operations of different crop seeds and technically supporting for the reliability and versatility of the seeder.

Dephosphorization mechanism and phase change in the reduction of converter slag

In the steelmaking process, the remained converter slag with P-containing materials is harmful to the molten steel in the next furnace. By the slag-splashing process with air blowing, P in the molten slag can be reduced and separated from the slag in the form of gas. In this paper, the reduction experiments of converter slag were carried out by flowing N2 at high temperatures, and the P-containing gas formed in this process was cooled and collected in water. It is found that the P gas was mainly composed of P2, which matched well with the results predicted by the FactSage7.2 calculation. The reaction mechanism of gasification dephosphorization in molten slag was analyzed, which was mainly proceeded on the surface of the slag. SEM-EDS and XRD were used to detect and characterize the samples. The ore phase of the converter slag and the gasification dephosphorization slag was determined, and the phase change was analyzed and compared.

Improvement of mechanical properties of iron castings via adjusting of solidification rate

The work is devoted to improvement of mechanical properties of iron castings via adjusting of the cooling rate without introduction of alloying additives. The new technological solution is suggested; it can be easily adapted to a casting technology. This solution is based on variation of the cooling rate of iron castings within structurally sensitive solidification intervals. For this purpose, the casting mould was initially cooled after pouring, then heated and cooled again. Cooling of the mould during the period of primary austenite crystal forming led to increase of dendrite crystallization rate and was executed using compressed air. Retarding of the cooling rate during the period of eutectic transformation was provided by the mould heating via burning of exothermic carbon-containing additives introduced in a facing layer of sand-clay moulding mix. Burning reaction is accompanied by heat extraction, what steeply retarded the cooling rate within the interval of eutectic transformation. Consequent acceleration of castings cooling within the interval of eutectoid transformation was achieved via repeated air blowing through a worked reaction layer. Adjusted cooling of iron castings allowed to provide the most favourable solidification conditions, taking into account strictly individual requirements for each structurally sensitive temperature intervals. It led to increase of a volumetric part of primary austenite dendrite crystals, to decrease of eutectic transformation overcooling degree, to forming of graphite eutectics and enlargement of dispersity of pearlite component in iron. Consequently, lowering of widespread iron castings rejects takes place, among them chilling, with simultaneous improvement of metal mechanical properties. As a result, the primary and real structures were varied, what had a positive effect on mechanical properties of casting metal. It is shown that use of solidification rate adjustment led to essential increase of metal tensile strength for the experimental casting.