scholarly journals Comparison of Saturated and Superheated Steam Plants for Waste-Heat Recovery of Dual-Fuel Marine Engines

Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 985
Author(s):  
Marco Altosole ◽  
Giovanni Benvenuto ◽  
Raphael Zaccone ◽  
Ugo Campora

From the working data of a dual-fuel marine engine, in this paper, we optimized and compared two waste-heat-recovery single-pressure steam plants—the first characterized by a saturated-steam Rankine cycle, the other by a superheated-steam cycle–using suitably developed simulation models. The objective was to improve the recovered heat from the considered engine, running with both heavy fuel oil and natural gas. The comparison was carried out on the basis of energetic and exergetic considerations, concerning various aspects such as the thermodynamic performance of the heat-recovery steam generator and the efficiency of the Rankine cycle and of the combined dual-fuel-engine–waste-heat-recovery plant. Other important issues were also considered in the comparison, particularly the dimensions and weights of the steam generator as a whole and of its components (economizer, evaporator, superheater) in relation to the exchanged thermal powers. We present the comparison results for different engine working conditions and fuel typology (heavy fuel oil or natural gas).

2019 ◽  
Vol 7 (11) ◽  
pp. 397 ◽  
Author(s):  
Marco Altosole ◽  
Ugo Campora ◽  
Silvia Donnarumma ◽  
Raphael Zaccone

Waste Heat Recovery (WHR) marine systems represent a valid solution for the ship energy efficiency improvement, especially in Liquefied Natural Gas (LNG) propulsion applications. Compared to traditional diesel fuel oil, a better thermal power can be recovered from the exhaust gas produced by a LNG-fueled engine. Therefore, steam surplus production may be used to feed a turbogenerator in order to increase the ship electric energy availability without additional fuel consumption. However, a correct design procedure of the WHR steam plant is fundamental for proper feasibility analysis, and from this point of view, numerical simulation techniques can be a very powerful tool. In this work, the WHR steam plant modeling is presented paying attention to the simulation approach developed for the steam turbine and its governor dynamics. Starting from a nonlinear system representing the whole dynamic behavior, the turbogenerator model is linearized to carry out a proper synthesis analysis of the controller, in order to comply with specific performance requirements of the power grid. For the considered case study, simulation results confirm the validity of the developed approach, aimed to test the correct design of the whole system in proper working dynamic conditions.


Energies ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 4165 ◽  
Author(s):  
Guillermo Valencia Ochoa ◽  
Carlos Acevedo Peñaloza ◽  
Jorge Duarte Forero

To contribute to the economic viability of waste heat recovery systems application based on the organic Rankine cycle (ORC) under real operation condition of natural gas engines, this article presents a thermoeconomic optimization results using the particle swarm optimization (PSO) algorithm of a simple ORC (SORC), regenerative ORC (RORC), and double-stage ORC (DORC) integrated to a GE Jenbacher engine type 6, which have not been reported in the literature. Thermoeconomic modeling was proposed for the studied configurations to integrate the exergetic analysis with economic considerations, allowing to reduce the thermoeconomic indicators that most influence the cash flow of the project. The greatest opportunities for improvement were obtained for the DORC, where the results for maximizing net power allowed the maximum value of 99.52 kW, with 85% and 80% efficiencies in the pump and turbine, respectively, while the pinch point temperatures of the evaporator and condenser must be 35 and 16 °C. This study serves as a guide for future research focused on the thermoeconomic performance optimization of an ORC integrated into a natural gas engine.


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