scholarly journals Induction Heating for Variably Sized Ferrous and Non-Ferrous Materials through Load Modulation

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8354
Author(s):  
Senthil Rajan Ramalingam ◽  
C. S. Boopthi ◽  
Sridhar Ramasamy ◽  
Mominul Ahsan ◽  
Julfikar Haider

Induction heating (IH) is a process of heating the electrically conducting materials especially ferromagnetic materials with the help of electromagnetic induction through generating heat in an object by eddy currents. A well-entrenched way of IH is to design a heating system pertaining to the usage of ferromagnetic materials such as stainless steel, iron, etc., which restricts the end user’s choice of using utensils made of ferromagnetic only. This research article proposes a new scheme of induction heating that is equally effective for heating ferromagnetic and non-ferromagnetic materials such as aluminium and copper. This is achieved by having a competent IH system that embodies a series resonant inverter and controller where a competent flexible load modulation (FLM) is deployed. FLM facilitates change in operating frequency in accordance with the type of material chosen for heating. The recent attempts by researchers on all metal IH have not addressed much on the variable shapes and sizes of the material, whereas this research attempts to address that issue as well. The proposed induction heating system is verified for a 2 kW system and is compatible with both industrial and domestic applications.

Author(s):  
Muthu Periyasamy ◽  
Chandrahasan Umayal

This work deals with the Power Factor Corrected Single-Ended Primary Inductor Converter (PFC-SEPIC) based voltage fed closed loop full bridge series resonant induction heating system for household induction heating applications. The output voltage of the front end PFC-SEPIC converter fed series resonant inverter governs the controllers, which may be PI controller or Fuzzy Logic Controller (FLC). The analysis and comparison of time responses are presented in this paper. The PFC-SEPIC converter is used to improve the output power and the THD of source side current are compared for PI and FLC controllers. PFC-SEPIC converter maintains improved current and voltage at unity power factor through the input mains. The SEPIC converter based Voltage Fed Full Bridge Series Resonant Inverter (VFFBSRI) converts the voltage at a frequency of 10 kHz to a level suitable for household induction heating. A 1 kW SEPIC converter based VFFBSRI with RLC load is designed and simulated using MATLAB/ Simulink and hardware is fabricated.


2016 ◽  
Vol 65 (4) ◽  
pp. 827-841
Author(s):  
Palash Pal ◽  
Debabrata Roy ◽  
Avik Datta ◽  
Pradip K. Sadhu ◽  
Atanu Banerjee

Abstract This paper presents a mathematical model of a power controller for a high-frequency induction heating system based on a modified half-bridge series resonant inverter. The output real power is precise over the heating coil, and this real power is processed as a feedback signal that contends a closed-loop topology with a proportional-integral-derivative controller. This technique enables both control of the closed-loop power and determination of the stability of the high-frequency inverter. Unlike the topologies of existing power controllers, the proposed topology enables direct control of the real power of the high-frequency inverter.


Author(s):  
M. Saravanan ◽  
A. Ramesh Babu

Induction heating application uses uniquely high frequency series resonant inverter for achieving high conversion efficiency. The proposed work focus on improving the practical constraints in requiring the cooling arrangements necessary for switching devices used in resonant inverter due to higher switching and conduction losses. By introducing high frequency Multi- MOSFET based series resonant inverter for the application of induction heating with the following merits such as minimum switching and conduction losses using low voltage grade  of automotive MOSFET’s and higher conversion efficiency with high frequency operation. By adding series combination of low voltage ratedMulti MOSFET switches, temperature variation according to the on-state resistance issues can be avoided by sharing the voltage across the switches depends on number switches connected in the bridge circuit without comprising existing system performance parameter such as THD, power factor, output power. Simulation results also presents to verify that the proposed system achieve higher converter efficiency.


Author(s):  
S. Jaanaa Rubavathy ◽  
P. Murugesan

This paper deals with implementation of a multi-output Series Resonant Inverter(SRI) for induction heating applications, which uses pulse density modulation(PDM) control for full bridge Series resonant inverters for output voltage and power control. It ensures better efficiency performances than conventional control strategies. The proposed converter can be considered as a two output extension of a full bridge inverter. This full bridge inverter can control the two outputs, simultaneously and independently, up to their rated powers, which reduces the usage of number of components as compared with conventional method. It also ensures higher utilization of switches used for its operation. A two output full bridge series resonant inverter is simulated and implemented. The Experimental results are compared with the simulation results.


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