scholarly journals Experimental Investigation of Centrifugal Flow in Rotor–Stator Cavities at High Reynolds Numbers >108

Author(s):  
Tilman Schröder ◽  
Sebastian Schuster ◽  
Dieter Brillert

The designers of radial turbomachinery need detailed information on the impact of the side chamber flow on axial thrust and torque. A previous paper investigated centripetal flow through narrow rotor–stator cavities and compared axial thrust, rotor torque and radial pressure distribution to the case without through-flow. Consequently, this paper extends the investigated range to centrifugal through-flow as it may occur in the hub side chamber of radial turbomachinery. The chosen operating conditions are representative of high-pressure centrifugal compressors used in, for example, carbon capture and storage applications as well as hydrogen compression. To date, only the Reynolds number range up to Re=2·107 has been investigated for centrifugal through-flow. This paper extends the range to Reynolds numbers of Re=2·108 and reports results of experimental and numerical investigations. It focuses on the radial pressure distribution in the rotor–stator cavity and shows the influence of the Reynolds number, cavity width and centrifugal mass flow rate. It therefore extends the range of available valid data that can be used to design radial turbomachinery. Additionally, this analysis compares the results to data and models from scientific literature, showing that in the higher Reynolds number range, a new correlation is required. Finally, the analysis of velocity profiles and wall shear delineates the switch from purely radial outflow in the cavity to outflow on the rotor and inflow on the stator at high Reynolds numbers in comparison to the results reported by others for Reynolds numbers up to Re=2·107.

1993 ◽  
Vol 115 (1) ◽  
pp. 31-39 ◽  
Author(s):  
J. R. Chaplin

Measurements of pressures around a circular cylinder with fine surface roughness in planar oscillatory flow reveal considerable changes in drag and inertia coefficients over the Reynolds number range 2.5 × 105 to 7.5 × 105, and at Keulegan-Carpenter numbers between 5 and 25. In most respects, these results are shown to be compatible with previous measurements in planar oscillatory flow, and with previous measurements in which the same 0.5-m-dia cylinder was tested in waves.


Author(s):  
Tilman Raphael Schröder ◽  
Hans-Josef Dohmen ◽  
Dieter Brillert ◽  
Friedrich-Karl Benra

In the side-chambers of radial turbomachinery, which are rotor–stator cavities, complex flow patterns develop that contribute substantially to axial thrust on the shaft and frictional torque on the rotor. Moreover, leakage flow through the side-chambers may occur in both centripetal and centrifugal directions which significantly influences rotor–stator cavity flow and has to be carefully taken into account in the design process: precise correlations quantifying the effects of rotor–stator cavity flow are needed to design reliable, highly efficient turbomachines. This paper presents an experimental investigation of centripetal leakage flow with and without pre-swirl in rotor–stator cavities through combining the experimental results of two test rigs: a hydraulic test rig covering the Reynolds number range of 4 × 10 5 ≤ R e ≤ 3 × 10 6 and a test rig for gaseous rotor–stator cavity flow operating at 2 × 10 7 ≤ R e ≤ 2 × 10 8 . This covers the operating ranges of hydraulic and thermal turbomachinery. In rotor–stator cavities, the Reynolds number R e is defined as R e = Ω b 2 ν with angular rotor velocity Ω , rotor outer radius b and kinematic viscosity ν . The influence of circumferential Reynolds number, axial gap width and centripetal through-flow on the radial pressure distribution, axial thrust and frictional torque is presented, with the through-flow being characterised by its mass flow rate and swirl angle at the inlet. The results present a comprehensive insight into the flow in rotor–stator cavities with superposed centripetal through-flow and provide an extended database to aid the turbomachinery design process.


Author(s):  
Noriyuki Furuichi ◽  
KarHooi Cheong ◽  
Yoshiya Terao ◽  
Shinichi Nakao ◽  
Keiji Fujita ◽  
...  

The high accurate throat tap flow nozzle with four different diameter taps is developed and its discharge coefficients are measured in the Reynolds number range from 1.5×106 to 1.4×107 using the high Reynolds calibration facility of AIST,NMIJ. The discharge coefficient of a throat tap nozzle extrapolated according to ASME PTC 6 are confirmed to deviate 0.37% at Red=1.4×107 from the experimental results. The high accurate flow nozzle developed can reduce this extrapolation error of the discharge coefficient to high Reynolds numbers by using the equations of discharge coefficients, which is determined as a function of Reynolds number and tap diameter based on the experimental results of four different diameter taps. The error of extrapolated discharge coefficient using the derived equations is estimated to be less than 0.1% at Red=1.4×107. The present results show that the throat tap flow nozzle developed is expected to work as a high accurate flowmeter even under the extrapolation of the discharge coefficient toward high Reynolds numbers.


1956 ◽  
Vol 60 (541) ◽  
pp. 67-70
Author(s):  
T. A. Thomson

The blow-down type of intermittent, supersonic tunnel is attractive because of its simplicity and because relatively high Reynolds numbers can be obtained for a given size of test section. An adverse characteristic, however, is the fall of stagnation temperature during runs, which can affect experiments in several ways. The Reynolds number varies and the absolute velocity is not constant, even if the Mach number and pressure are; heat-transfer cannot be studied under controlled conditions and the experimental errors arising from the effect of heat-transfer on the boundary layer vary in time. These effects can become significant in quantitative experiments if the tunnel is large and the variation of temperature very rapid; the expense required to eliminate them might then be justified.


1969 ◽  
Vol 36 (3) ◽  
pp. 598-607 ◽  
Author(s):  
T. Maxworthy

Flow around a sphere for Reynolds numbers between 2 × 105 and 6 × 104 has been observed by measuring the pressure distribution around a circle of longitude under a variety of conditions. These include the effects of laminar and turbulent boundary layer separation, tunnel blockage, various boundary layer trip arrangements and inserting an object to disrupt the unsteady, recirculation region behind the sphere.


Author(s):  
Noriyuki Furuichi ◽  
Kar-Hooi Cheong ◽  
Yoshiya Terao ◽  
Shinichi Nakao ◽  
Keiji Fujita ◽  
...  

Discharge coefficients for three flow nozzles based on ASME PTC 6 are measured under many flow conditions at AIST, NMIJ and PTB. The uncertainty of the measurements is from 0.04% to 0.1% and the Reynolds number range is from 1.3×105 to 1.4×107. The discharge coefficients obtained by these experiments is not exactly consistent to one given by PTC 6 for all examined Reynolds number range. The discharge coefficient is influenced by the size of tap diameter even if at the lower Reynolds number region. Experimental results for the tap of 5 mm and 6 mm diameter do not satisfy the requirements based on the validation procedures and the criteria given by PTC 6. The limit of the size of tap diameter determined in PTC 6 is inconsistent with the validation check procedures of the calibration result. An enhanced methodology including the term of the tap diameter is recommended. Otherwise, it is recommended that the calibration test should be performed at as high Reynolds number as possible and the size of tap diameter is desirable to be as small as possible to obtain the discharge coefficient with high accuracy.


Author(s):  
Noriyuki Furuichi ◽  
Yoshiya Terao ◽  
Shinichi Nakao ◽  
Keiji Fujita ◽  
Kazuo Shibuya

The discharge coefficients of the throat tap flow nozzle based on ASME PTC 6 are measured in wide Reynolds number range from Red=5.8×104 to Red=1.4×107. The nominal discharge coefficient (the discharge coefficient without tap) is determined from the discharge coefficients measured for different tap diameters. The tap effects are correctly obtained by subtracting the nominal discharge coefficient from the discharge coefficient measured. Finally, by combing the nominal discharge coefficient and the tap effect determined in three flow regions, that is, laminar, transitional and turbulent flow region, the new equations of the discharge coefficient are proposed in three flow regions.


2012 ◽  
Vol 702 ◽  
pp. 298-331 ◽  
Author(s):  
Promode R. Bandyopadhyay ◽  
David N. Beal ◽  
J. Dana Hrubes ◽  
Arun Mangalam

AbstractHydrodynamic effects of the relationship between the roll and pitch oscillations in low-aspect-ratio fins, with a laminar section and a rounded leading edge, flapping at transitional to moderately high Reynolds numbers, are considered. The fin is hinged at one end and its roll amplitude is large. Also examined is how this relationship is affected by spanwise twist, which alters the pitch oscillation amplitude and its phase relative to the roll motion. Force, efficiency and surface hot-film-anemometry measurements, and flow visualization are carried out in a tow tank. A fin of an abstracted penguin-wing planform and a NACA 0012 cross-section is used, and the chord Reynolds number varies from 3558 to 150 000 based on total speed. The fin is forced near the natural shedding frequency. Strouhal number and pitch amplitude are directly related when thrust is produced, and efficiency is maximized in narrow combinations of Strouhal number and pitch amplitude when oscillation of the leading-edge stagnation point is minimal. Twist makes the angle of attack uniform along the span and enhances thrust by up to 24 %, while maintaining high efficiency. Only 5 % of the power required to roll is spent to pitch, and yet roll and pitch are directly related. During hovering, dye visualization shows that a diffused leading-edge vortex is produced in rigid fins, which enlarges along the span; however, twist makes the vortex more uniform and the fin in turn requires less power to roll. Low-order phase maps of the measurements of force oscillation versus its derivative are modelled as due to van der Pol oscillators; the higher-order maps show trends in the sub-regimes of the transitional Reynolds number. Fin oscillation imparts a chordwise fluid motion, yielding a Stokes wave in the near-wall vorticity layer. When the roll and pitch oscillations are directly related, the wave is optimized: causing vorticity lift-up as the fin is decelerated at the roll extremity; the potential energy at the stagnation point is converted into kinetic energy; a vortex is produced as the lifted vorticity is wrapped around the leading edge; and free-stream reattachment keeps the vortex trapped. When the twist oscillation is phased along the span, this vortex becomes self-preserving at all amplitudes of twist, indicating the most stable (low-bandwidth) tuned nature.


1977 ◽  
Vol 28 (4) ◽  
pp. 259-264 ◽  
Author(s):  
J L Stollery ◽  
A V Murthy

SummaryThe paper suggests a simple method of generating intermittent reservoir conditions for an intermittent, cryogenic wind tunnel. Approximate performance estimates are given and it is recommended that further studies be made because this type of tunnel could be valuable in increasing the opportunities for research at high Reynolds numbers.


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