Effect of swirl flow on the performance of parallel hub axial annular diffuser

In the present work, the parallel hub axial flow annular diffuser's performance characteristics with divergent casing varying between equivalent cone angle (10°, 15°, and 20°) with area ratio 3 have been evaluated computationally as well as experimentally. The performance of three diffusers were tested at different inlet swirl angles (from 0° to 25°) for swirling and non-swirling flow. Simulations have been carried out on a fully developed flow at Reynolds number 2.5×105. The results were analyzed based on the velocity profiles, static pressure recovery coefficient, and the total pressure loss coefficient. The result analysis shows that the inlet swirl flow improves the recovery of pressure and also delays the flow separation on the casing. Moreover,the findings also show that the best performance was achieved in equivalent cone angle 10° at the inlet swirl angle of 7.5° compared to other diffusers.

Non-axisymmetric complete flow conditioning gauzes

This paper presents a novel methodology for the design of a gauze that produces distributions of stagnation pressure, swirl angle, pitch angle and turbulence intensity, tailored in both the radial and circumferential directions. A distortion gauze is made from a large number of small-scale circumferential and radial blades with tailored thickness and camber distributions. By controlling the blade design independently in both the radial and circumferential directions, the target inflow pattern can be achieved. 1D correlations are used to initialise the blades and they are refined using full 3D CFD simulations. The final design is additively manufactured for use in rotating rigs. In this paper, the method has been used to reproduce four target inflow patterns with large variations in stagnation pressure and flow angularity. Two examples model the inlet flow distortion seen at the aerodynamic interface plane of an aft-mounted boundary layer ingesting fan. The final two examples model the inlet distortion at inlet to an axial compressor spool caused by upstream structural struts in a swan neck duct. The gauzes are shown to replicate the structures of the target flow in an experimental test. These kind of flow structures would be extremely difficult or impossible to replicate in an experiment in any other way. Graphical abstract

Influence of inlet swirl on pattern factor and pressure loss in an aero engine combustor

The effect of compressor exit swirl angle (θsw) at the intake of an aero engine combustor on the exit temperature non-uniformity (pattern factor) and combustor total pressure loss is investigated. Experiments are conducted in the engine test rig, measuring the gas temperature and pressure at the inlet and exit planes of the combustor. These parameters are measured at distinct locations along the circumferential and radial directions in the engine test facility. Simulations are carried out using RANS based turbulence modeling and reacting flow approach with Ansys CFX commercial code. The predicted results are validated with experimental data at 5° swirl angle. The swirl angle at the combustor intake is further varied from 0° to 15° and 4 cases (0°, 5°, 10° and 15°) has been considered to predict the effect on the combustor pattern factor and pressure loss. The changes in the flow structure inside the combustion chamber for all these 4 cases are reported in detail. The pattern factor varies from 0.34 to 0.49 as swirl angle changes from 0° to 15°. The lowest pattern factor of 0.34 occurs at 10° swirl angle. However a linear increase in combustor total pressure loss from 5.85% to 6.53% is predicted with the change in swirl angle from 0° to 15°.

Flow Distortion into the Core Engine for an Installed Variable Pitch Fan in Reverse Thrust Mode

The flow distortion at core engine entry for a Variable Pitch Fan (VPF) in reverse thrust mode is described from a realistic flowfield obtained using an integrated airframe-engine-VPF research model. 3D RANS solutions are generated for the complete aircraft landing run from 140 to 20 knots at different VPF settings. The internal reverse thrust flowfield is characterized by nozzle lip separation, pylon wake and recirculation of flow turned back from the VPF. A portion of the reverse flow turns 180° with separation at the splitter edge to feed the core engine. The core feed flow exhibits circumferential and radial non-uniformities that depend on the reverse flow development at different landing speeds. The temporal dependence of the distorted flow features is also explored by an URANS analysis. Total pressure and swirl angle distortion descriptors, and total pressure loss are described for the core feed flow at different VPF settings and landing speeds. It is observed that the radial intensity of total pressure distortion is critical to core engine operation, while the circumferential intensity is within acceptable limits. Therefore, the baseline sharp splitter edge is replaced by two larger rounded splitter edges of radii, ∼0.1x and ∼0.2x times the core duct height. This was found to reduce the radial intensity of total pressure distortion to acceptable levels. The description of the installed core feed flow distortion, as in this study, is necessary to ascertain stable core engine operation, which powers the VPF in reverse thrust mode.

Performance characteristics of flow in annular diffuser using CFD

An annular diffuser is a critical component of the turbomachinery, and its prime function is to reduce the flow velocity. The current work is carried to study the effect of four different geometrical designs of an annular diffuser using the ANSYS Fluent. The numerical simulations were carried out to examine the effect of fully developed turbulent swirling and non-swirling flow. The flow behavior of the annular diffuser is analyzed at Reynolds number 2.5 × 105. The simulated results reveal pressure recovery improvement at the casing wall with adequate swirl intensity at the diffuser inlet. Swirl intensity suppresses the flow separation on the casing and moves the flow from the hub wall to the casing wall of the annulus region. The results also show that the Equal Hub and Diverging Casing (EHDC) annular diffuser in comparison to other diffusers has a higher static pressure recovery (C p = 0.76) and a lower total pressure loss coefficient of (C L = 0.12) at a 17° swirl angle.

Application of Vortex Control Principle at Pump Intake

Vortex flow in a pump intake could affect a pump operation significantly if not treated appropriately. Many researches have been conducted to determine the best control method for vortex flow in pump sumps so that the pump lifespan can be maximized. In this study, a vortex control principle designed to minimize the impact of submerged vortex flow in pump sump on major pump components is presented. This principle employs a device called the plate type floor splitter which serves the function of eliminating vortices formed on the sump floor and reduces the intensity of swirling motion in the intake flow. A pump sump model was built to carry out the study by installing a floor splitter plate sample under the pump suction inlet and the corresponding parameters used to quantify the swirl intensity known as the swirl angle was measured. Procedures for the measurement were conducted based on ANSI/HI 9.8-2018 standard. A numerical simulation was performed to study the flow in a full-scale pump sump. The results showed that the installation of floor splitter plate can eliminate vortices efficiently and reduce swirl angle significantly. However, optimization of floor splitter design is needed to achieve a reduction effect that can reduce swirl angles to an acceptable value of lower than 5° according to ANSI/HI 9.8-2018 standard.

Features of the near-wall flow in a vortex chamber with an end-wall swirler

The results of a study of the near-wall flow of air in a vortex chamber with an end-wall swirler by the method of oil-flow visualization are presented. The influence of the mass flow rate on a near-wall flow of the vortex chamber is studied. The experimental results demonstrate the presence of separation flow on the cylindrical surface near the blind end-wall, and the non-uniformity of the near-wall flow on the end-wall with swirler. It is shown that when increasing the mass flow rate, the separation zone shifts to the blind end-wall, and its width decreases. In addition, distributions of the swirl angle of the flow on the cylindrical wall along the height of the chamber are obtained.

Development, Analysis, and Validation of a Simultaneous Inlet Total Pressure and Swirl Distortion Generator

Over the last decade, the Turbomachinery and Propulsion Research Laboratory at Virginia Tech has researched, invented, developed, computationally analyzed, experimentally tested, and improved turbofan engine inlet distortion generators. This effort began with modernizing and improving inlet total pressure distortion screens originally conceived over half a century ago; continued with the invention of inlet swirl distortion generators (StreamVanes™) made possible only through advances in modern additive manufacturing technology; and has, thus far, culminated in a novel combined device (ScreenVanes™) capable of simulating realistic flight conditions of coupled inlet total pressure and swirl distortion in a ground-test turbofan engine research platform. The present research focuses on the methodology development, computational analysis, and experimental validation of a novel simultaneous inlet total pressure and swirl distortion generator. A case study involving a single bend S-duct inlet distortion profile demonstrates the ability to generate a high-fidelity profile simulation, yet outlines a design process sufficiently generic for application to any arbitrary inlet geometry or distortion profile. A computational fluid dynamics simulation of the S-duct inlet provided the target profile extracted at the aerodynamic interface plane. Next, utilizing a method of inverse propagation, the planar distortion profile was propagated upstream to yield a flow field that could be manufactured by a distortion generator adequately isolated from turbomachinery effects. The total pressure distortion screen and swirl distortion StreamVane components were then designed and computationally analyzed. Upon successful computational reproduction of the S-duct inlet distortion profile, experimental hardware was fabricated and tested to validate the ScreenVane methodology and distortion generating device. Comparison of the S-duct manufactured distortion and the ScreenVane manufactured distortion was used as the primary criterion for profile replication success. Results from a computational analysis of both the S-duct and ScreenVane indicated excellent agreement in distortion pattern shape, extent, and intensity with full-field total pressure recovery and swirl angle profiles matching within approximately 0.80% and 2.6°, respectively. Furthermore, experimental validation of the ScreenVane indicated nearly identical full-field total pressure recovery and swirl angle profile replication of approximately 1.10% and 2.6°, respectively, when compared to the computational results. The investigation concluded that not only was the ScreenVane device capable of accurately simulating a complex inlet distortion profile, but also produced a viable device for full-scale turbofan engine ground test.

Effects of casing angle on the performance of parallel hub axial annular diffuser

In this paper, the effects of non-swirling and swirling flow on the performance of parallel hub axial annular diffuser has been investigated. The study was conducted on a fully developed swirling flow and non-swirling flow to predict the separation of the flow from the wall. Three different annular diffusers were used with casing wall angles of 3°, 6°, and 9°. Furthermore, various swirl angles (0–25°) at the inlet of diffusers have been investigated to analyze the performance across the length. It was found that parallel hub axial annular diffuser performance increases up to a certain length as the inlet swirl angle increases. However, the performance also improves as the diffuser area ratio (AR) increases. The performance is evaluated based on the static pressure recovery coefficient (Cp) and the total pressure loss coefficient (CTL). The highest possible pressure recovery is achieved by the 12° swirl angle with a casing angle of 6°.