scholarly journals Incorporation of Temperature and Plastic Strain Effects into Local Approach to Fracture

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6224
Author(s):  
Sergiy Kotrechko ◽  
Vladislav Kozák ◽  
Oleksandra Zatsarna ◽  
Galyna Zimina ◽  
Nataliya Stetsenko ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Plastic Strain ◽  
Bulk Density ◽  
Formation Rate ◽  
Theoretical Concept ◽  
Manganese Steel ◽  
Effect Of Temperature ◽  
Pressure Vessel Steel ◽  
Local Approach ◽  
Vessel Steel

An unjustified simplification of the local quantitative criterion regarding cleavage nucleation is a key problem in the utilisation of the Local Approach to Fracture (LA), particularly to predict the fracture toughness within the ductile-to-brittle transition (DBT) region. The theoretical concept of the effect of both temperature and the plastic strain value on the crack nuclei (CN) generation rate in iron and ferritic steels is presented. It is shown how the plastic strain and temperature affect CN formation rate and, as a consequence, govern the shape of the temperature dependence of fracture toughness KJc and its scatter limits. Within the framework of the microscopic model proposed, dependences of the CN bulk density on the plastic deformation value and temperature are predicted. Convenient approximation dependences for incorporating this effect into the LA are suggested. The experimental data of reactor pressure vessel steel and cast manganese steel demonstrate that the use of these dependences enables one to predict, with sufficient accuracy, the effect of temperature on the value of fracture toughness and its scatter limits over the DBT region. It is shown that accounting for both the temperature and strain dependence of CN bulk density gives rise to the invariance of parameters of the Weibull distribution to temperature.

A Weibull Stress Approach Incorporating the Coupling Effect of Constraint and Plastic Strain in Cleavage Fracture Toughness Predictions

2014 ◽  
Author(s):  
Claudio Ruggieri ◽  
Robert H. Dodds
Keyword(s):  
Fracture Toughness ◽  
Plastic Strain ◽  
Cleavage Fracture ◽  
Coupling Effect ◽  
Crack Size ◽  
Parameter Analysis ◽  
Pressure Vessel Steel ◽  
Fracture Parameter ◽  
Vessel Steel ◽  
Weibull Stress

This work describes a micromechanics methodology based upon a local failure criterion incorporating the strong effects of plastic strain on cleavage fracture coupled with statistics of microcracks. A central objective is to gain some understanding on the role of plastic strain on cleavage fracture by means of a probabilistic fracture parameter and how it contributes to the cleavage failure probability. A parameter analysis is conducted to assess the general effects of plastic strain on fracture toughness correlations for conventional SE(B) specimens with varying crack size over specimen width ratios. Another objetive is to evaluate the effectiveness of the modified Weibull stress (σ̃w) model to correct effects of constraint loss in PCVN specimens which serve to determine the indexing temperature, T0, based on the Master Curve methodology. Fracture toughness testing conducted on an A285 Grade C pressure vessel steel provides the cleavage fracture resistance (Jc) data needed to estimate T0. Very detailed non-linear finite element analyses for 3-D models of plane-sided SE(B) and PCVN specimens provide the evolution of near-tip stress field with increased macroscopic load (in terms of the J-integral) to define the relationship between σ̃w and J. For the tested material, the Weibull stress methodology yields estimates for the reference temperature, T0, from small fracture specimens which are in good agreement with the corresponding estimates derived from testing of much larger crack configurations.

A Monte Carlo Implementation of the James-Ford-Jivkov Microstructurally Informed Local Approach Applied to Predict Fracture Toughness Across Irradiation Conditions

2016 ◽  
Author(s):  
Michael Ford ◽  
Peter James
Keyword(s):  
Fracture Toughness ◽  
Monte Carlo ◽  
Transition Region ◽  
Crack Size ◽  
Model Parameters ◽  
Pressure Vessel Steel ◽  
Local Approach ◽  
Vessel Steel ◽  
Reactor Pressure Vessel Steel ◽  
Monte Carlo Implementation

The need to predict changes in fracture toughness for materials where the tensile properties change through life, such as with irradiation, whilst accounting for geometric constraint effects, such as crack size, are clearly important. Currently one of the most likely approaches by which to develop such ability are through application of local approach models. These approaches appear to be sufficient in predicting lower shelf toughness under high constraint conditions, but may fail when attempting to predict toughness in the transition region, for low constraint geometries or for different irradiation states, when using the same parameters, making reliable predictions impossible. Cleavage toughness predictions in the transition regime are here made with a stochastic, Monte Carlo implementation of the recently proposed James-Ford-Jivkov model. This implementation is based around the creation of individual initiators following the experimentally observed distribution for specific reactor pressure vessel steel, and determining if these initiators form voids or cause cleavage failure using the model’s improved criterion for particle failure. This implementation has been presented previously in PVP2015-45905, where it was successfully applied across different constraint conditions; in the work presented here it is applied across different irradiation conditions for a second type of steel. The model predicts the fracture toughness in a large part of the transition region, demonstrates an ability to predict the irradiation shift and shows a level of scatter similar to that observed experimentally. All results presented, for a given material, are obtained without changes in the model parameters. This suggests that the model can be used predicatively for assessing toughness changes due to constraint-, irradiation- and temperature-driven plasticity changes.

Analytical Determination of Material JR and Fracture Toughness Transition Curves Using Micro-Mechanical Modelling

2004 ◽  
Author(s):  
B. K. Dutta ◽  
M. K. Samal ◽  
M. K. Sahu ◽  
H. S. Kushwaha
Keyword(s):  
Fracture Toughness ◽  
Analytical Determination ◽  
Pressure Vessel Steel ◽  
Local Approach ◽  
Vessel Steel ◽  
Reactor Pressure Vessel Steel ◽  
Different Temperatures ◽  
Jr Curves ◽  
Transition Curves

Local approach has been used to compute a) Jinitiation and JR curves at different temperatures and b) fracture toughness transition curves for German Reactor Pressure Vessel Steel 22NiMoCr37. Ductile fracture has been analyzed using Gurson material constitutive model and probability of cleavage failure is calculated using Beremin’s model. A variation of Gurson parameter q2 near crack tip region as a function of charpy energy is suggested to obtain Jinitiation as well as complete JR curve accurately at different metal temperatures.

Use of Local Approach for Prediction of the Irradiation Effect on Fracture Toughness of Pressure Vessel Steel

2011 ◽  
Vol 465 ◽  
pp. 568-573
Author(s):  
Sergiy Kotrechko ◽  
Sergii Mamedov ◽  
Ivo Dlouhy ◽  
Vladislav Kozák
Keyword(s):  
Fracture Toughness ◽  
Pressure Vessel ◽  
Fracture Probability ◽  
Irradiation Effect ◽  
Pressure Vessel Steel ◽  
Local Approach ◽  
Vessel Steel ◽  
Reactor Pressure Vessel Steel ◽  
Probability Of Fracture ◽  
Reactor Pressure

Possibility of use of Local Approach (LA) to prediction of the effect of neutron irradiation on the fracture toughness of pressure vessel steel is discussed. The fundamental of new version of LA to fracture is briefly stated. Specific feature of this version of LA is that Weibull distribution is not used for description of distribution function of fracture probability. Probability of fracture is estimated by modeling of regularities of the crack nucleus formation and instability in polycrystal. Findings on simulation of fracture of reactor pressure vessel steel 2Cr-Mo-V in initial and irradiated states are presented.

A Local Approach to Assess Temperature Effects on Fracture Toughness Incorporating the Measured Distribution of Microcracks

2019 ◽  
Author(s):  
Claudio Ruggieri ◽  
Andrey P. Jivkov
Keyword(s):  
Fracture Toughness ◽  
Cleavage Fracture ◽  
Compact Tension ◽  
Pressure Vessel Steel ◽  
Local Approach ◽  
Metallographic Examination ◽  
Vessel Steel ◽  
Toughness Testing ◽  
Resistance Data ◽  
Measured Distribution

Abstract This work describes a local approach to cleavage fracture (LAF) incorporating the statistics of microcracks to characterize the cleavage fracture toughness distribution in structural steels. Fracture toughness testing conducted on standard compact tension C(T) specimens for a 22NiMoCr37 pressure vessel steel provides the cleavage fracture resistance data needed to determine the measured toughness distribution. Metallographic examination of etched surfaces for the tested steel also provides the distribution of carbides, which are assumed as the Griffith fracture-initiating particles, dispersed in the material from which the cleavage fracture toughness distribution is predicted. Overall, the analyses conducted in the present work show that LAFs incorporating the statistics of microcracks are a viable engineering procedure to describe the dependence of fracture toughness on temperature in the DBT region for ferritic steels.

Investigation Into the Effect of Residual Stress on Crack-Tip Constraint and Brittle Fracture

2011 ◽  
Author(s):  
R. G. Hurlston ◽  
J. K. Sharples ◽  
A. H. Sherry
Keyword(s):  
Fracture Toughness ◽  
Residual Stress ◽  
Fracture Mechanics ◽  
Brittle Fracture ◽  
Plastic Strain ◽  
Residual Stresses ◽  
Crack Tip ◽  
Pressure Vessel Steel ◽  
Vessel Steel ◽  
Unique Material

It is well known that the level of constraint of material at a crack-tip during loading can affect the apparent fracture toughness of components and structures. The effects of geometry and loading on the development of constraint are well defined. Recent research has shown that residual stresses, defined as stresses existing in a material when it is under no primary load, present in the crack-tip region can also affect constraint. However, the effects of this on fracture toughness are not, currently, well understood. The aim of this paper is to investigate the use of constraint based fracture mechanics to quantify unique material fracture toughness curves in two-parameter fracture mechanics type analyses. A novel method for generating residual stresses in single edge notch bend specimens, with minimal associated crack-tip plastic strain, has been devised analytically. Experimental validation has been undertaken to investigate the applicability of constraint based fracture mechanics to characterise the effect of residual stress on brittle fracture of a pressure vessel steel. The results suggest that the use of a unique material toughness curve is possible, certainly when there is a negligible effect of prior plastic strain in the crack-tip region.

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