scholarly journals Intelligent Design Optimization System for Additively Manufactured Flow Channels Based on Fluid–Structure Interaction

Micromachines ◽  
2022 ◽  
Vol 13 (1) ◽  
pp. 100
Author(s):  
Haonan Ji ◽  
Bin Zou ◽  
Yongsheng Ma ◽  
Carlos F. Lange ◽  
Jikai Liu ◽  
...  

Based on expert system theory and fluid–structure interaction (FSI), this paper suggests an intelligent design optimization system to derive the optimal shape of both the fluid and solid domain of flow channels. A parametric modeling scheme of flow channels is developed by design for additive manufacturing (DfAM). By changing design parameters, a series of flow channel models can be obtained. According to the design characteristics, the system can intelligently allocate suitable computational models to compute the flow field of a specific model. The pressure-based normal stress is abstracted from the results and transmitted to the solid region by the fluid–structure (FS) interface to analyze the strength of the structure. The design space is obtained by investigating the simulation results with the metamodeling method, which is further applied for pursuing design objectives under constraints. Finally, the improved design is derived by gradient-based optimization. This system can improve the accuracy of the FSI simulation and the efficiency of the optimization process. The design optimization of a flow channel in a simplified hydraulic manifold is applied as the case study to validate the feasibility of the proposed system.

Fluids ◽  
2021 ◽  
Vol 6 (4) ◽  
pp. 149
Author(s):  
Andrea Chierici ◽  
Leonardo Chirco ◽  
Sandro Manservisi

Fluid-structure interaction (FSI) problems are of great interest, due to their applicability in science and engineering. However, the coupling between large fluid domains and small moving solid walls presents numerous numerical difficulties and, in some configurations, where the thickness of the solid wall can be neglected, one can consider membrane models, which are derived from the Koiter shell equations with a reduction of the computational cost of the algorithm. With this assumption, the FSI simulation is reduced to the fluid equations on a moving mesh together with a Robin boundary condition that is imposed on the moving solid surface. In this manuscript, we are interested in the study of inverse FSI problems that aim to achieve an objective by changing some design parameters, such as forces, boundary conditions, or geometrical domain shapes. We study the inverse FSI membrane model by using an optimal control approach that is based on Lagrange multipliers and adjoint variables. In particular, we propose a pressure boundary optimal control with the purpose to control the solid deformation by changing the pressure on a fluid boundary. We report the results of some numerical tests for two-dimensional domains to demonstrate the feasibility and robustness of our method.


2021 ◽  
Vol 11 (7) ◽  
pp. 3017
Author(s):  
Qiang Gao ◽  
Siyu Gao ◽  
Lihua Lu ◽  
Min Zhu ◽  
Feihu Zhang

The fluid–structure interaction (FSI) effect has a significant impact on the static and dynamic performance of aerostatic spindles, which should be fully considered when developing a new product. To enhance the overall performance of aerostatic spindles, a two-round optimization design method for aerostatic spindles considering the FSI effect is proposed in this article. An aerostatic spindle is optimized to elaborate the design procedure of the proposed method. In the first-round design, the geometrical parameters of the aerostatic bearing were optimized to improve its stiffness. Then, the key structural dimension of the aerostatic spindle is optimized in the second-round design to improve the natural frequency of the spindle. Finally, optimal design parameters are acquired and experimentally verified. This research guides the optimal design of aerostatic spindles considering the FSI effect.


Author(s):  
Hyun-Su Kang ◽  
Yoo-June Song ◽  
Youn-Jea Kim

In this study, a method for optimal design of impeller for centrifugal compressor under the influence of flow-induced vibration (FIV) using fluid-structure interaction (FSI) and response surface method (RSM) was studied. Numerical simulation was conducted using ANSYS with various configurations of impeller geometry. Each of the design parameters was divided into 3 levels. Total 15 design points were planned by central composite design (CCD) method, which is one of the design of experiment (DOE) techniques. Response surfaces generated based on the DOE results were used to find the optimal shape of impeller for high aerodynamic performance. The whole process of optimization was conducted using ANSYS Design Xplorer (DX). Through the optimization, structural stability and aerodynamic performance of centrifugal compressor were improved.


Author(s):  
Andreas Schneider ◽  
Björn-Christian Will ◽  
Martin Böhle

The operational reliability of centrifugal pumps strongly depends on an adequate structural design of every single component. Therefore, the design process requires trustworthy information about the expected stresses and deformations. The numerical evaluation of the deformations and the stresses in the impellers of multistage centrifugal pumps is the topic of this report. The loads acting on the impeller under operating conditions can be subdivided into structural and hydrodynamic components, which are considered by means of one-way coupled fluid-structure interaction (FSI) simulations. For the investigations, an exemplary multistage pump with a specific speed of nq = 30 has been chosen. The hydrodynamic pressure loads on the impeller are derived from the CFD solution for a single stage of the pump. These pressure loads are imposed on the impeller in the structural part of the simulation. In order to determine the resulting deformations and stresses of the impeller, static structural analyses are performed. Different operating conditions, i.e. flow rates and temperatures, are analyzed. Furthermore, the influence of structural impeller design parameters on the resulting deformations and stresses is investigated in detail. The thickness of the impeller shrouds as well as the fillet radii between the blades and the shrouds are considered as design parameters.


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