scholarly journals 3D Reconstruction of Slug Flow in Mini-Channels with a Simple and Low-Cost Optical Sensor

Sensors ◽  
2019 ◽  
Vol 19 (20) ◽  
pp. 4573
Author(s):  
Huajun Li ◽  
Yandan Jiang ◽  
Haifeng Ji ◽  
Guangyu Liu ◽  
Shanen Yu

The present work provides a new approach for 3D image reconstruction of gas-liquid two-phase flow (GLF) in mini-channels based on a new optical sensor. The sensor consists of a vertical and a horizontal photodiode array. Firstly, with the optical signals obtained by the vertical array, a measurement model developed by Support Vector Regression (SVR) was used to determine the cross-sectional information. The determined information was further used to reconstruct cross-sectional 2D images. Then, the gas velocity was calculated according to the signals obtained by the horizontal array, and the spatial interval of the 2D images was determined. Finally, 3D images were reconstructed by piling up the 2D images. In this work, the cross-sectional gas-liquid interface was considered as circular, and high-speed visualization was utilized to provide the reference values. The image deformation caused by channel wall was also considered. Experiments of slug flow in a channel with an inner diameter of 4.0 mm were carried out. The results verify the feasibility of the proposed 3D reconstruction method. The proposed method has the advantages of simple construct, low cost, and easily multipliable. The reconstructed 3D images can provide detailed and undistorted information of flow structure, which could further improve the measurement accuracy of other important parameters of gas-liquid two-phase flow, such as void fraction, pressure drop, and flow pattern.

Author(s):  
Renqiang Xiong ◽  
J. N. Chung

Adiabatic gas-liquid two-phase flow patterns and void fractions in micro-channels were experimentally investigated. Using nitrogen gas and water, experiments were conducted in near-square micro-channels with hydraulic diameters of 0.209mm, 0.412mm and 0.622 mm, respectively. The main objective was focused on the effects of micro-scale channel sizes. Gas and liquid superficial velocities were varied from 0.06-72.3 m/s and 0.02-7.13 m/s, respectively. Four defined flow patterns including bubbly-slug flow, slug-ring flow, dispersed-churn flow and annular flow were observed in both micro-channels of 0.412 mm and, 0.622 mm in hydraulic diameter. In the micro-channel of 0.209 mm, the bubbly-slug flow turned into the slug-flow and the dispersed-churn flow was not observed. The current flow regime maps showed that the transition lines shifted towards higher gas superficial velocity due to the stronger surface tension effect as the channel size was reduced. The micro-channel flow regime maps were found to be quite different from those of mini-channels. Measured time-averaged void fractions in our micro-channels held a non-linear relationship with the homogeneous void fraction as oppose to the relatively linear trend for the mini-channels. A new correlation was proposed to predict the non-linear relationship that fits most of the experimental data of the current three micro-channels and those of the 0.1 mm diameter tube reported by Kawahara et al. within ± 15%.


1994 ◽  
Vol 59 (12) ◽  
pp. 2595-2603
Author(s):  
Lothar Ebner ◽  
Marie Fialová

Two regions of instabilities in horizontal two-phase flow were detected. The first was found in the transition from slug to annular flow, the second between stratified and slug flow. The existence of oscillations between the slug and annular flows can explain the differences in the limitation of the slug flow in flow regime maps proposed by different authors. Coexistence of these two regimes is similar to bistable behaviour of some differential equation solutions.


Sensors ◽  
2020 ◽  
Vol 20 (19) ◽  
pp. 5697
Author(s):  
Chang Sun ◽  
Shihong Yue ◽  
Qi Li ◽  
Huaxiang Wang

Component fraction (CF) is one of the most important parameters in multiple-phase flow. Due to the complexity of the solid–liquid two-phase flow, the CF estimation remains unsolved both in scientific research and industrial application for a long time. Electrical resistance tomography (ERT) is an advanced type of conductivity detection technique due to its low-cost, fast-response, non-invasive, and non-radiation characteristics. However, when the existing ERT method is used to measure the CF value in solid–liquid two-phase flow in dredging engineering, there are at least three problems: (1) the dependence of reference distribution whose CF value is zero; (2) the size of the detected objects may be too small to be found by ERT; and (3) there is no efficient way to estimate the effect of artifacts in ERT. In this paper, we proposed a method based on the clustering technique, where a fast-fuzzy clustering algorithm is used to partition the ERT image to three clusters that respond to liquid, solid phases, and their mixtures and artifacts, respectively. The clustering algorithm does not need any reference distribution in the CF estimation. In the case of small solid objects or artifacts, the CF value remains effectively computed by prior information. To validate the new method, a group of typical CF estimations in dredging engineering were implemented. Results show that the new method can effectively overcome the limitations of the existing method, and can provide a practical and more accurate way for CF estimation.


Author(s):  
Licheng Sun ◽  
Kaichiro Mishima

2092 data of two-phase flow pressure drop were collected from 18 published papers of which the working fluids include R123, R134a, R22, R236ea, R245fa, R404a, R407C, R410a, R507, CO2, water and air. The hydraulic diameter ranges from 0.506 to 12mm; Relo from 10 to 37000, and Rego from 3 to 4×105. 11 correlations and models for calculating the two-phase frictional pressure drop were evaluated based upon these data. The results show that the accuracy of the Lockhart-Martinelli method, Mishima and Hibiki correlation, Zhang and Mishima correlation and Lee and Mudawar correalion in the laminar region is very close to each other, while the Muller-Steinhagen and Heck correlation is the best among the evaluated correlations in the turbulent region. A modified Chisholm correlation was proposed, which is better than all of the evaluated correlations in the turbulent region and its mean relative error is about 29%. For refrigerants only, the new correlation and Muller-Steinhagen and Heck correlation are very close to each other and give better agreement than the other evaluated correlations.


Author(s):  
Valente Herna´ndez P. ◽  
Florencio Sa´nchez S. ◽  
Miguel Toledo V. ◽  
Georgiy Polupan

In order to observe the 90° elbows performance as phase separators in an air-water two-phase flow, experimental results for the phase split which occurs at a 90° branched elbow are presented. The branched elbow geometry was varied in order to have three (branch diameter / elbow diameter) ratios and three branch inclination angles. Also the pressure was monitored at different points of the elbow with ramification in order to examine the pressure drop effect. The flow pattern upstream was mainly slug flow. First, the analysis of the main independent variables effect, (superficial velocities, branch inclination angle, ratio of diameters and pressure gradients) was carried out, then a correlation for the phase split was developed and, finally a comparison was made with data of phase separation in T junctions obtained by Azzopardi [1] and Soliman [2], as a result, a better behavior as phase separator was found for the elbow.


Author(s):  
Hideo Ide ◽  
Kentaro Satonaka ◽  
Tohru Fukano

Experiments were performed to obtain, analyze and clarify the mean void fraction, the mean liquid holdup, and the liquid slug velocity and the air-water two-phase flow patterns in horizontal rectangular microchannels, with the dimensions equal to 1.0 mm width × 0.1 mm depth, and 1.0 mm width × 0.2 mm depth, respectively. The flow patterns such as bubble flow, slug flow and annular flow were observed. The microchannel data showed similar data patterns compared to those in minichannels with the width of 1∼10mm and the depth of 1mm which we had previously reported on. However, in a 1.0 × 0.1 mm microchannel, the mean holdup and the base film thickness in annular flow showed larger values because the effects of liquid viscosity and surface tension on the holdup and void fraction dominate. The remarkable flow characteristics of rivulet flow and the flow with a partial dry out of the channel inner wall were observed in slug flow and annular flow patterns in the microchannel of 0.1 mm depth.


2016 ◽  
Vol 131 (4) ◽  
Author(s):  
Grzegorz Górski ◽  
Grzegorz Litak ◽  
Romuald Mosdorf ◽  
Andrzej Rysak

Author(s):  
Isao Kataoka ◽  
Kenji Yoshida ◽  
Tsutomu Ikeno ◽  
Tatsuya Sasakawa ◽  
Koichi Kondo

Accurate analyses of turbulence structure and void fraction distribution are quite important in designing and safety evaluation of various industrial equipments using gas-liquid two-phase flow such as nuclear reactor, etc. Using turbulence model of two-phase flow and models of bubble behaviors in bubble flow and slug flow, systematic analyses of distributions of void fraction, averaged velocity and turbulent velocity were carried out and compared with experimental data. In bubbly flow, diffusion of bubble and lift force are dominant in determining void fraction distribution. On the other hand, in slug flow, large scale turbulence eddies which convey bubbles into the center of flow passage are important in determining void fraction distribution. In turbulence model, one equation turbulence model is used with turbulence generation and turbulence dissipation due to bubbles. Mixing length due to bubble is also modeled. Using these bubble behavior models and turbulence models, systematic predictions were carried out for void distributions and turbulence distributions for wide range of flow conditions of two phase flow including bubbly and slug flow. The results of predictions were compared with experimental data in round straight tube with successful agreement. In particular, concave void distributions in bubbly flow and convex distribution in slug flow were well predicted based on the present model.


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