scholarly journals A New Dynamical Method for Bearing Fault Diagnosis Based on Optimal Regulation of Resonant Behaviors in a Fluctuating-Mass-Induced Linear Oscillator

Sensors ◽  
2021 ◽  
Vol 21 (3) ◽  
pp. 707
Author(s):  
Kehan Chen ◽  
Yuting Lu ◽  
Lifeng Lin ◽  
Huiqi Wang

Stochastic resonance (SR), a typical randomness-assisted signal processing method, has been extensively studied in bearing fault diagnosis to enhance the feature of periodic signal. In this study, we cast off the basic constraint of nonlinearity, extend it to a new type of generalized SR (GSR) in linear Langevin system, and propose the fluctuating-mass induced linear oscillator (FMLO). Then, by generalized scale transformation (GST), it is improved to be more suitable for exacting high-frequency fault features. Moreover, by analyzing the system stationary response, we find that the synergy of the linear system, internal random regulation and external excitement can conduct a rich variety of non-monotonic behaviors, such as bona-fide SR, conventional SR, GSR, and stochastic inhibition (SI). Based on the numerical implementation, it is found that these behaviors play an important role in adaptively optimizing system parameters to maximally improve the performance and identification ability of weak high-frequency signal in strong background noise. Finally, the experimental data are further performed to verify the effectiveness and superiority in comparison with traditional dynamical methods. The results show that the proposed GST-FMLO system performs the best in the bearing fault diagnoses of inner race, outer race and rolling element. Particularly, by amplifying the characteristic harmonics, the low harmonics become extremely weak compared to the characteristic. Additionally, the efficiency is increased by more than 5 times, which is significantly better than the nonlinear dynamical methods, and has the great potential for online fault diagnosis.

2014 ◽  
Vol 2014 ◽  
pp. 1-12 ◽  
Author(s):  
HungLinh Ao ◽  
Junsheng Cheng ◽  
Kenli Li ◽  
Tung Khac Truong

This study investigates a novel method for roller bearing fault diagnosis based on local characteristic-scale decomposition (LCD) energy entropy, together with a support vector machine designed using an Artificial Chemical Reaction Optimisation Algorithm, referred to as an ACROA-SVM. First, the original acceleration vibration signals are decomposed into intrinsic scale components (ISCs). Second, the concept of LCD energy entropy is introduced. Third, the energy features extracted from a number of ISCs that contain the most dominant fault information serve as input vectors for the support vector machine classifier. Finally, the ACROA-SVM classifier is proposed to recognize the faulty roller bearing pattern. The analysis of roller bearing signals with inner-race and outer-race faults shows that the diagnostic approach based on the ACROA-SVM and using LCD to extract the energy levels of the various frequency bands as features can identify roller bearing fault patterns accurately and effectively. The proposed method is superior to approaches based on Empirical Mode Decomposition method and requires less time.


Author(s):  
Xueli An ◽  
Luoping Pan

For the unsteady characteristics of a fault vibration signal from a wind turbine rolling bearing, a bearing fault diagnosis method based on adaptive local iterative filtering and approximate entropy is proposed. The adaptive local iterative filtering method is used to decompose original vibration signals into a finite number of stationary components. The components which comprise major fault information are selected for further analysis. The approximate entropy of the selected components is calculated as a fault feature value and input to a fault classifier. The classifier is based on the nearest neighbor algorithm. The vibration signals from a spherical roller bearing on a wind turbine in its normal state, with an outer race fault, an inner race fault and a roller fault are analyzed. The results show that the proposed method can accurately and efficiently identify the fault modes present in the rolling bearings of a wind turbine.


Author(s):  
Xiaohui Chen ◽  
Lei Xiao ◽  
Xinghui Zhang ◽  
Zhenxiang Liu

Bearing failure is one of the most important causes of breakdown of rotating machinery. These failures can lead to catastrophic disasters or result in costly downtime. One of the key problems in bearing fault diagnosis is to detect the bearing fault as early as possible. This capability enables the operator to have enough time to do some preventive maintenance. Most papers investigate the bearing faults under rational assumption that bearings work individually. However, bearings are usually working as a part of complex systems like a gearbox. The fault signal of bearings can be easily masked by other vibration generated from gears and shafts. The proposed method separates bearing signals from other signals, and then the optimum frequency band which the bearing fault signal is prominent is determined by mean envelope Kurtosis. Subsequently, the envelope analysis is used to detect the bearing faults. Finally, two bearing fault experiments are used to validate the proposed method. Each experiment contains two bearing fault modes, inner race fault and outer race fault. The results demonstrate that the proposed method can detect the bearing fault easier than spectral Kurtosis and envelope Kurtosis.


Author(s):  
Dawen Huang ◽  
Jianhua Yang ◽  
Jingling Zhang ◽  
Houguang Liu

The general scale transformation (GST) method is used in the bistable system to deal with the weak high-frequency signal submerged into the strong noisy background. Then, an adaptive stochastic resonance (ASR) method with the GST is put forward and realized by the quantum particle swarm optimization (QPSO) algorithm. Through the bearing fault simulation signal, the ASR method with the GST is compared with the normalized scale transformation (NST) stochastic resonance (SR). The results show that the efficiency of the GST method is higher than the NST in recognizing bearing fault feature information. In order to simulate the actual engineering environment, both the adaptive GST and the NST methods are implemented to deal with the same experimental signal, respectively. The signal-to-noise ratio (SNR) of the output is obviously improved by the GST method. Specifically, the efficiency is improved greatly to extract the weak high-frequency bearing fault feature information. Moreover, under different noise intensities, although the SNR is decreased versus the increase of the noise intensity, the ASR method with the GST is still better than the traditional NST SR. The proposed GST method and the related results might have referenced value in the problem of weak high-frequency feature extraction in engineering fields.


Author(s):  
Changqing Shen ◽  
Qingbo He ◽  
Fanrang Kong ◽  
Peter W Tse

The research in fault diagnosis for rolling element bearings has been attracting great interest in recent years. This is because bearings are frequently failed and the consequence could cause unexpected breakdown of machines. When a fault is occurring in a bearing, periodic impulses can be revealed in its generated vibration frequency spectrum. Different types of bearing faults will lead to impulses appearing at different periodic intervals. In order to extract the periodic impulses effectively, numerous techniques have been developed to reveal bearing fault characteristic frequencies. In this study, an adaptive varying-scale morphological analysis in time domain is proposed. This analysis can be applied to one-dimensional signal by defining different lengths of the structure elements based on the local peaks of the impulses. The analysis has been first validated by simulated impulses, and then by real bearing vibration signals embedded with faulty impulses caused by an inner race defect and an outer race defect. The results indicate that by using the proposed adaptive varying-scale morphological analysis, the cause of bearing defect could be accurately identified even the faulty impulses were partially covered by noise. Moreover, compared to other existing methods, the analysis can be functioned as an efficient faulty features extractor and performed in a very fast manner.


2007 ◽  
Vol 10-12 ◽  
pp. 553-557
Author(s):  
J. Sun ◽  
Gang Yu ◽  
Chang Ning Li

This paper presents a novel method for bearing fault diagnosis based on wavelet transform and Gaussian mixture models (GMMs). Vibration signals for normal bearings, bearings with inner race faults, outer race faults and ball faults were acquired from a motor-driven experimental system. The wavelet transform was used to process the vibration signals and to generate feature vectors. GMMs were trained and used as a diagnostic classifier. Experimental results have shown that GMMs can reliably classify different fault conditions and have a better classification performance as compared to the multilayer perceptron neural networks.


2012 ◽  
Vol 490-495 ◽  
pp. 128-132
Author(s):  
Hui Li

A novel method of bearing fault diagnosis based on demodulation technique of dual-tree complex wavelet transform (DTCWT) is proposed. It is demonstrated that the proposed dual-tree complex wavelet transform has better shift invariance, reduced frequency aliasing effect and de-noising ability. The bearing fault vibration signal is firstly decomposed and reconstructed using dual-tree complex wavelet transform. Then the real and imaginary parts are obtained and the vibration signal is amplitude demodulated. In the end, the amplitude envelope and wavelet envelope spectrum are computed. Therefore, the character of the bearing fault can be recognized according to the wavelet envelope spectrum. The experimental results show that dual-tree complex wavelet transform can effectively reduce spectral aliasing and fault diagnosis based on dual-tree complex wavelet transform can effectively diagnose bearing inner and outer race fault under strong background noise condition.


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