Screening-Level Risk Assessment of a Hydrogen Refueling Station that Uses Organic Hydride

This study involves a screening-level risk assessment of the impairment of human health and life related to hydrogen explosion and chemical release during the operation of a hydrogen refueling station (HRS) that uses organic hydride. First, twenty-one accident scenarios were identified involving the leakage of hydrogen, toluene and methylcyclohexane (MCH) in the HRS. Next, the leakage frequency for each scenario was estimated using a hierarchical Bayesian model. Simulations were then performed of the blast-wave pressure and heat radiation after a hydrogen leak and of atmospheric dispersion of evaporated chemicals after leaks of liquid MCH and toluene. The consequences were estimated for each scenario according to leak size using the existing probit functions and threshold values. Finally, the risk due to explosion, heat radiation, and acute toxicity was estimated by multiplying the consequence by the leakage frequency. The results show that the mortality risk of explosion and acute effect is less than 10−6 per year, which is a negligible level of concern. However, the mortality risk of heat radiation in the scenarios involving hydrogen leakage from the pipe connected to the cylinders and compressors exceeds 10−4 per year inside the HRS, thereby requiring additional steps if a more-detailed risk assessment is needed.