scholarly journals Analysis of Multi-Objective Optimization of Machining Allowance Distribution and Parameters for Energy Saving Strategy

2020 ◽  
Vol 12 (2) ◽  
pp. 638
Author(s):  
Keyan He ◽  
Huajie Hong ◽  
Renzhong Tang ◽  
Junyu Wei

Machining allowance distribution and related parameter optimization of machining processes have been well-discussed. However, for energy saving purposes, the optimization priorities of different machining phases should be different. There are often significant incoherencies between the existing research and real applications. This paper presents an improved method to optimize machining allowance distribution and parameters comprehensively, considering energy-saving strategy and other multi-objectives of different phases. The empirical parametric models of different machining phases were established, with the allowance distribution problem properly addressed. Based on previous analysis work of algorithm performance, non-dominated sorting genetic algorithm II and multi-objective evolutionary algorithm based on decomposition were chosen to obtain Pareto solutions. Algorithm performances were compared based on the efficiency of finding the Pareto fronts. Two case studies of a cylindrical turning and a face milling were carried out. Results demonstrate that the proposed method is effective in trading-off and finding precise application scopes of machining allowances and parameters used in real production. Cutting tool life and surface roughness can be greatly improved for turning. Energy consumption of rough milling can be greatly reduced to around 20% of traditional methods. The optimum algorithm of each case is also recognized. The proposed method can be easily extended to other machining scenarios and can be used as guidance of process planning for meeting various engineering demands.

2020 ◽  
Vol 42 (1) ◽  
pp. 62-81
Author(s):  
Yanhuan Ren ◽  
Junqi Yu ◽  
Anjun Zhao ◽  
Wenqiang Jing ◽  
Tong Ran ◽  
...  

Improving the operational efficiency of chillers and science-based planning the cooling load distribution between the chillers and ice tank are core issues to achieve low-cost and energy-saving operations of ice storage air-conditioning systems. In view of the problems existing in centralized control architecture applied in heating, ventilation, and air conditioning, a distributed multi-objective particle swarm optimization improved by differential evolution algorithm based on a decentralized control structure was proposed. The energy consumption, operating cost, and energy loss were taken as the objectives to solve the chiller’s hourly partial load ratio and the cooling ratio of ice tank. A large-scale shopping mall in Xi’an was used as a case study. The results show that the proposed algorithm was efficient and provided significantly higher energy-savings than the traditional control strategy and particle swarm optimization algorithm, which has the advantages of good convergence, high stability, strong robustness, and high accuracy. Practical application: The end equipment of the electromechanical system is the basic component through the building operation. Based on this characteristic, taken electromechanical equipment as the computing unit, this paper proposes a distributed multi-objective optimization control strategy. In order to fully explore the economic and energy-saving effect of ice storage system, the optimization algorithm solves the chillers operation status and the load distribution. The improved optimization algorithm ensures the diversity of particles, gains fast optimization speed and higher accuracy, and also provides a better economic and energy-saving operation strategy for ice storage air-conditioning projects.


Energy ◽  
2017 ◽  
Vol 125 ◽  
pp. 681-704 ◽  
Author(s):  
Yunfei Cui ◽  
Zhiqiang Geng ◽  
Qunxiong Zhu ◽  
Yongming Han

2021 ◽  
Vol 5 (2) ◽  
pp. 48
Author(s):  
Jonas Holmberg ◽  
Anders Wretland ◽  
Johan Berglund ◽  
Tomas Beno ◽  
Anton Milesic Karlsson

The planned material volume to be removed from a blank to create the final shape of a part is commonly referred to as allowance. Determination of machining allowance is essential and has a great impact on productivity. The objective of the present work is to use a case study to investigate how a prior rough milling operation affects the finish machined surface and, after that, to use this knowledge to design a methodology for how to assess the machining allowance for subsequent milling operations based on residual stresses. Subsequent milling operations were performed to study the final surface integrity across a milled slot. This was done by rough ceramic milling followed by finish milling in seven subsequent steps. The results show that the up-, centre and down-milling induce different stresses and impact depths. Employing the developed methodology, the depth where the directional influence of the milling process diminishes has been shown to be a suitable minimum limit for the allowance. At this depth, the plastic flow causing severe deformation is not present anymore. It was shown that the centre of the milled slot has the deepest impact depth of 500 µm, up-milling caused an intermediate impact depth of 400 µm followed by down milling with an impact depth of 300 µm. With merged envelope profiles, it was shown that the effects from rough ceramic milling are gone after 3 finish milling passes, with a total depth of cut of 150 µm.


Open Physics ◽  
2017 ◽  
Vol 15 (1) ◽  
pp. 954-958
Author(s):  
Yinjiang Li ◽  
Song Xiao ◽  
Paolo Di Barba ◽  
Mihai Rotaru ◽  
Jan K. Sykulski

AbstractThe paper introduces a new approach to kriging based multi-objective optimization by utilizing a local probability of improvement as the infill sampling criterion and the nearest neighbor check to ensure diversification and uniform distribution of Pareto fronts. The proposed method is computationally fast and linearly scalable to higher dimensions.


Author(s):  
Zhenkun Wang ◽  
Qingyan Li ◽  
Qite Yang ◽  
Hisao Ishibuchi

AbstractIt has been acknowledged that dominance-resistant solutions (DRSs) extensively exist in the feasible region of multi-objective optimization problems. Recent studies show that DRSs can cause serious performance degradation of many multi-objective evolutionary algorithms (MOEAs). Thereafter, various strategies (e.g., the $$\epsilon $$ ϵ -dominance and the modified objective calculation) to eliminate DRSs have been proposed. However, these strategies may in turn cause algorithm inefficiency in other aspects. We argue that these coping strategies prevent the algorithm from obtaining some boundary solutions of an extremely convex Pareto front (ECPF). That is, there is a dilemma between eliminating DRSs and preserving boundary solutions of the ECPF. To illustrate such a dilemma, we propose a new multi-objective optimization test problem with the ECPF as well as DRSs. Using this test problem, we investigate the performance of six representative MOEAs in terms of boundary solutions preservation and DRS elimination. The results reveal that it is quite challenging to distinguish between DRSs and boundary solutions of the ECPF.


2021 ◽  
pp. 1-21
Author(s):  
Xin Li ◽  
Xiaoli Li ◽  
Kang Wang

The key characteristic of multi-objective evolutionary algorithm is that it can find a good approximate multi-objective optimal solution set when solving multi-objective optimization problems(MOPs). However, most multi-objective evolutionary algorithms perform well on regular multi-objective optimization problems, but their performance on irregular fronts deteriorates. In order to remedy this issue, this paper studies the existing algorithms and proposes a multi-objective evolutionary based on niche selection to deal with irregular Pareto fronts. In this paper, the crowding degree is calculated by the niche method in the process of selecting parents when the non-dominated solutions converge to the first front, which improves the the quality of offspring solutions and which is beneficial to local search. In addition, niche selection is adopted into the process of environmental selection through considering the number and the location of the individuals in its niche radius, which improve the diversity of population. Finally, experimental results on 23 benchmark problems including MaF and IMOP show that the proposed algorithm exhibits better performance than the compared MOEAs.


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