scholarly journals Process Planning, Scheduling, and Layout Optimization for Multi-Unit Mass-Customized Products in Sustainable Reconfigurable Manufacturing System

2021 ◽  
Vol 13 (23) ◽  
pp. 13323
Author(s):  
Sini Gao ◽  
Joanna Daaboul ◽  
Julien Le Duigou

Currently, manufacturers seek to provide customized and sustainable products, requiring flexible manufacturing systems and advanced production management to cope with customization complexity and improve environmental performance. The reconfigurable manufacturing system (RMS) is expected to provide cost-effective customization in high responsiveness. However, reconfiguration optimization to produce sustainable mass-customized products in RMS is a complex problem requiring multi-criteria decision making. It is related to three problems, process planning, scheduling, and layout optimization, which should be integrated to optimize the RMS performance. This paper aims at integrating the above three problems and developing an effective approach to solving them concurrently. It formulates a multi-objective mathematical model simultaneously optimizing process planning, job-shop scheduling, and open-field layout problem to improve RMS sustainability. The penalty for product tardiness, the total manufacturing cost, the hazardous waste, and the greenhouse gases emissions are minimized. Economic and environmental indicators are defined to modify the Pareto efficiency when searching the Pareto-optimal solutions. Exact Pareto-optimal solutions are obtained by brute-force search and compared with those of the non-environmental indicator model. NSGA-III is adopted to obtain the approximate Pareto-optimal solutions in high effectiveness and efficiency. A small numerical example is applied to validate the mathematical model and resolution methods.

2011 ◽  
Vol 213 ◽  
pp. 9-14
Author(s):  
Shi Gang Song ◽  
Xia Xia Hu ◽  
Jian Liu

For dynamic process planning under reconfigurable manufacturing system (RMS), the method of process planning based on similarity theory was presented. Part feature description was built as well as case index structure. Procedure combination principia suited for reconfigurable machine tool (RMT) and sort rule based on relation among features were given. Similarity process information was created by comparability judgment of part feature multiple-tree, procedure was combined by the agglomerative hierarchical clustering method, and every working-step was sorted in procedure group. Moreover, the process planning system was developed with Visual C++ and verified through example test.


2015 ◽  
Vol 60 (2) ◽  
pp. 1037-1043
Author(s):  
Ł. Szparaga ◽  
P. Bartosik ◽  
A. Gilewicz ◽  
J. Ratajski

Abstract In the paper was proposed optimization procedure supporting the prototyping of the geometry of multi-module CrN/CrCN coatings, deposited on substrates from 42CrMo4 steel, in respect of mechanical properties. Adopted decision criteria were the functions of the state of internal stress and strain in the coating and substrate, caused by external mechanical loads. Using developed optimization procedure the set of optimal solutions (Pareto-optimal solutions) of coatings geometry parameters, due to the adopted decision criteria was obtained. For the purposes of analysis of obtained Pareto-optimal solutions, their mutual distance in the space of criteria and decision variables were calculated, which allowed to group solutions in the classes. Also analyzed the number of direct neighbors of Pareto-optimal solutions for the purposes of assessing the stability of solutions.


2009 ◽  
Vol 26 (06) ◽  
pp. 735-757 ◽  
Author(s):  
F. MIGUEL ◽  
T. GÓMEZ ◽  
M. LUQUE ◽  
F. RUIZ ◽  
R. CABALLERO

The generation of Pareto optimal solutions for complex systems with multiple conflicting objectives can be easier if the problem can be decomposed and solved as a set of smaller coordinated subproblems. In this paper, a new decomposition-coordination method is proposed, where the global problem is partitioned into subsystems on the basis of the connection structure of the mathematical model, assigning a relative importance to each of them. In order to obtain Pareto optimal solutions for the global system, the aforementioned subproblems are coordinated taking into account their relative importance. The scheme that has been developed is an iterative one, and the global efficient solutions are found through a continuous information exchange process between the coordination level (upper level) and the subsystem level (lower level). Computational experiments on several randomly generated problem instances show that the suggested algorithm produces efficient solutions within reasonable computational times.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Rajesh Pansare ◽  
Gunjan Yadav ◽  
Madhukar R. Nagare

Purpose Uncertainties in manufacturing and changing customer demands force manufacturing industries to adopt new strategies, such as the reconfigurable manufacturing system (RMS). To improve the implementation and performance of RMS, it is necessary to review the available literature and identify future trends in this field. This paper aims to analyze existing literature and to see trends in RMS-related research. Design/methodology/approach The systematic literature review and analysis of RMS-related research papers from 1999 to 2020 is carried out in this literature. The selected studies are analyzed based on the year of publication, journals, publishers, active authors, research design, countries, enablers, barriers, performance evaluation parameters and universities. Findings After the analysis of selected RMS-related research papers, the top countries, universities, journals, publishers and authors are identified in this domain. Research themes and trends in research are identified in this study. Besides, it has been noted that there is a need for further research in this domain and for the creation of a generalized framework that can guide researchers and practitioners to increase RMS adoption. Practical implications Research insights, guidance and observations from this paper are provided to RMS-related researchers and practitioners. Important research gaps are identified in this study, which can provide direction for future research and trends in RMS research. Originality/value The study presented focuses mainly on the method of collecting, organizing, capturing, interpreting and analyzing data to provide more insight into RMS to identify future trends in research.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mariana Souza Rocha ◽  
Luiz Célio Souza Rocha ◽  
Marcia Barreto da Silva Feijó ◽  
Paula Luiza Limongi dos Santos Marotta ◽  
Samanta Cardozo Mourão

PurposeThe mucilage of the Linum usitatissimum L. seed (Linseed) is one of the natural mucilages that presents a great potential to provide a food hydrocolloid with potential applications in both food and pharmaceutical industries. To increase the yield and quality of linseed oil during its production process, it is necessary to previously extract its polysaccharides. Because of this, flax mucilage production can be made viable as a byproduct of oil extraction process, which is already a product of high commercial value consolidated in the market. Thus, the purpose of this work is to optimize the mucilage extraction process of L. usitatissimum L. using the normal-boundary intersection (NBI) multiobjective optimization method.Design/methodology/approachCurrently, the variables of the process of polysaccharide extraction from different sources are optimized using the response surface methodology. However, when the optimal points of the responses are conflicting it is necessary to study the best conditions to achieve a balance between these conflicting objectives (trade-offs) and to explore the available options it is necessary to formulate an optimization problem with multiple objectives. The multiobjective optimization method used in this work was the NBI developed to find uniformly distributed and continuous Pareto optimal solutions for a nonlinear multiobjective problem.FindingsThe optimum extraction point to obtain the maximum fiber concentration in the extracted material was pH 3.81, temperature of 46°C, time of 13.46 h. The maximum extraction yield of flaxseed was pH 6.45, temperature of 65°C, time of 14.41 h. This result confirms the trade-off relationship between the objectives. NBI approach was able to find uniformly distributed Pareto optimal solutions, which allows to analyze the behavior of the trade-off relationship. Thus, the decision-maker can set extraction conditions to achieve desired characteristics in mucilage.Originality/valueThe novelty of this paper is to confirm the existence of a trade-off relationship between the productivity parameter (yield) and the quality parameter (fiber concentration in the extracted material) during the flaxseed mucilage extraction process. The NBI approach was able to find uniformly distributed Pareto optimal solutions, which allows us to analyze the behavior of the trade-off relationship. This allows the decision-making to the extraction conditions according to the desired characteristics of the final product, thus being able to direct the extraction for the best applicability of the mucilage.


Processes ◽  
2018 ◽  
Vol 6 (12) ◽  
pp. 250 ◽  
Author(s):  
Yahui Li ◽  
Yang Li

To coordinate the economy, security and environment protection in the power system operation, a two-step many-objective optimal power flow (MaOPF) solution method is proposed. In step 1, it is the first time that knee point-driven evolutionary algorithm (KnEA) is introduced to address the MaOPF problem, and thereby the Pareto-optimal solutions can be obtained. In step 2, an integrated decision analysis technique is utilized to provide decision makers with decision supports by combining fuzzy c-means (FCM) clustering and grey relational projection (GRP) method together. In this way, the best compromise solutions (BCSs) that represent decision makers’ different, even conflicting, preferences can be automatically determined from the set of Pareto-optimal solutions. The primary contribution of the proposal is the innovative application of many-objective optimization together with decision analysis for addressing MaOPF problems. Through examining the two-step method via the IEEE 118-bus system and the real-world Hebei provincial power system, it is verified that our approach is suitable for addressing the MaOPF problem of power systems.


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