scholarly journals Hydrodynamic analysis of different impellers used in the stir casting process

Author(s):  
Arnulfo Pérez-Pérez ◽  
J. Merced Martínez-Vázquez ◽  
Gabriel Rodríguez-Ortiz ◽  
Oscar Enrique García-Duarte

In this work, the hydrodynamic behavior of four types of impellers used in the manufacture of metal matrix composites (MMC) through the stir casting process is analyzed, in order to determine which of them is adequate to generate a uniform flow in the metal. Liquid and thereby achieve a uniform distribution of reinforcing particles. The impellers analyzed are the belt type, the vane type, the propeller type and the turbine type. As a first part, the parameters of each one of them were determined to later carry out the modeling in SolidWorks. Some properties of liquid aluminum were also determined, such as density and viscosity for a melting temperature. These characteristics were assigned in the software used. As results, the flow velocities and turbulences that occur with each impeller were obtained, being the propeller-type impeller the one that shows a more uniform distribution in terms of velocities.

2015 ◽  
Vol 772 ◽  
pp. 263-267 ◽  
Author(s):  
Ramanathan Arunachalam ◽  
Majid Al-Maharbi ◽  
Yahya Al Kiyumi ◽  
Elyas Aal-Thani ◽  
Mohammed Al Mafraji

Metal matrix composites (MMC's) have attracted the attention of researchers for quite some time. In the last 15 years, many studies have been reported in this field of MMC production through various routes. The most commonly used process for producing MMC is stir casting process whereby the reinforcement material is incorporated into the molten metal by stirring. It is a relatively low cost manufacturing process that is capable of producing high quality MMC. However, the process is associated with issues such as attaining uniform distribution of particles, wettability between particles and porosity in the MMCs. Because of these challenges, there has been continuous improvement in the process as well as the design of the furnace. In this research, an innovatively designed bottom tapping furnace has been used to produce the MMCs and the produced sample is characterized.


2012 ◽  
Vol 710 ◽  
pp. 365-370 ◽  
Author(s):  
Sujayakumar Prasanth ◽  
Kumaraswamy Kaliamma Ajith Kumar ◽  
Thazhavilai Ponnu Deva Rajan ◽  
Uma Thanu Subramonia Pillai ◽  
Bellambettu Chandrasekhara Pai

Magnesium metal matrix composites (MMCs) have been receiving attention in recent years as an attractive choice for aerospace and automotive applications because of their low density and superior specific properties. Using stir casting process, AZ91 magnesium alloy metal matrix composites have been produced with different weight percentages (5, 10, 15, 20 and 25) of silicon carbide particles (SiCp) addition. Microstructural characterization reveals uniform distribution of SiC particles with good interfacial bonding between the matrix and reinforcement. Electrical conductivity and Co-efficient of Thermal Expansion (CTE) measurements carried out on these composites have yielded better properties. Improved mechanical properties such as hardness, ultimate tensile strength, and compressive strength are obtained. The microfracture mechanisms involved during tensile fracture is analyzed and correlated with the properties obtained.


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