Effects of Composite Coatings Functionalized with Material Additives Applied on Textile Materials for Cut Resistant Protective Gloves

The objective of the present work was to evaluate the effects of different types of particles added to a polymer paste applied onto a textile carrier on the cut resistance of the resulting material. Knitted aramid textile samples were coated in laboratory conditions using a polymer paste that was functionalized with 12 types of reinforcing particles of different chemical compositions and size fractions. Cut resistance was tested in accordance with the standard EN ISO 13997:1999 and the results were subjected to statistical analysis. The effects of additive particles on the microstructure of the polymeric layer were assessed by means of scanning electron microscopy. The type and size of the particles affected the cut resistance of the functionalized knitted fabric. They were also found to change the morphology of the porous structure. Composite coatings containing the smallest additive particles exhibited the best cut resistance properties.

Closed-Cell Powder Metallurgical Aluminium Foams Reinforced with 3 vol.% SiC and 3 vol.% Graphite

Closed-cell aluminium foams (nominal composition: AlSi12Mg0.6Fe0.3) were prepared by the powder metallurgical route (using 0.4 wt.% TiH2 untreated powder as the foaming agent). Pure foams and foams with the addition of 3 vol.% graphite or SiC powder were prepared. The microstructure and mechanical properties of the prepared aluminium foams containing reinforcing particles were investigated at constant density and compared to those of the pure foam. Vibration measurements were performed to determine the damping properties and modulus of elasticity of the foams. Uniaxial compression tests were performed to determine the following mechanical properties: collapse stress, efficiency of energy absorption, plateau length and densification strain of the foams. All the foams behaved in a brittle manner during compression. Finally, the effect of admixed graphite and SiC powders on the properties of the investigated foam was evaluated, discussed and modelled. The addition of powders changed all investigated properties of the foams. Only the efficiency of energy absorption at constant density was almost identical.

Mechanically Improved and Multifunctional CFRP Enabled by Resins with High Concentrations Epoxy-Functionalized Fluorographene Fillers

To meet the maximum potential of the mechanical properties of carbon fiber reinforced plastics (CFRP), stress transfer between the carbon fibers through the polymer matrix must be improved. A recent promising approach reportedly used reinforcing particles as fillers dispersed in the resin. Carbon based fillers are an excellent candidate for such reinforcing particles due to their intrinsically high mechanical properties, structure and chemical nature similar to carbon fiber and high aspect ratio. They have shown great potential in increasing the strength, elastic modulus and other mechanical properties of interest of CFRPs. However, a percolation threshold of ~1% of the carbon-based particle concentration in the base resin has generally been reported, beyond which the mechanical properties deteriorate due to particle agglomeration. As a result, the potential for further increase of the mechanical properties of CFRPs with carbon-based fillers is limited. We report a significant increase in the strength and elastic modulus of CFRPs, achieved with a novel reinforced thermoset resin that contains high loadings of epoxy-reacted fluorographene (ERFG) fillers. We found that the improvement in mechanical performance of CFRPs was correlated with increase in ERFG loading in the resin. Using a novel thermoset resin containing 10 wt% ERFG filler, CFRPs fabricated by wet layup technique with twill weaves showed a 19.6% and 17.7% increase in the elastic modulus and tensile strength respectively. In addition, because of graphene’s high thermal conductivity and high aspect ratio, the novel resin enhanced CFRPs possessed 59.3% higher through-plane thermal conductivity and an 81-fold reduction in the hydrogen permeability. The results of this study demonstrate that high loadings of functionalized particles dispersed in the resin is a viable path towards fabrication of improved, high-performance CFRP parts and systems.

Microstructural Characterization of TiC-Reinforced Metal Matrix Composites Fabricated by Laser Cladding Using FeCrCoNiAlTiC High Entropy Alloy Powder

TiC-reinforced metal matrix composites were fabricated by laser cladding and FeCrCoNiAlTiC high entropy alloy powder. The heat of the laser formed a TiC phase, which was consistent with the thermodynamic calculation, and produced a coating layer without interfacial defects. TiC reinforcing particles exhibited various morphologies, such as spherical, blocky, and dendritic particles, depending on the heat input and coating depth. A dendritic morphology is observed in the lower part of the coating layer near the AISI 304 substrate, where heat is rapidly transferred. Low heat input leads to an inhomogeneous microstructure and coating depth due to the poor fluidity of molten pool. On the other hand, high heat input dissolved reinforcing particles by dilution with the substrate. The coating layer under the effective heat input of 50 J/mm2 had relatively homogeneous blocky particles of several micrometers in size. The micro-hardness value of the coating layer is over 900 HV, and the nano-hardness of the reinforcing particles and the matrix were 17 GPa and 10 GPa, respectively.