scholarly journals THE GAIN IN SHIEDLING EFFECTIVENESS ACHIEVED BY SUPERPOSITION OF STAINLES-STEEL PLASMA COATED WOVEN FABRICS

2021 ◽  
Vol 2021 ◽  
pp. 348-354
Author(s):  
I.R. Radulescu ◽  
L. Surdu ◽  
E. Visileanu ◽  
I. Sandulache ◽  
C. Morari ◽  
...  

Electromagnetic shielding based on textile fabrics is important in applications for ensuring proper work of electronic equipment and for protection of human’s health. Fibre-based materials include a good capability for a precise design of the physical and electric properties of the EM shields. There are two main methods to impart electroconductive properties to textile fabrics: insertion of conductive yarns into the fabric structure and coating with conductive layers. In our approach, both methods were applied: cotton woven fabrics with conductive yarns of stainless steel and silver, were coated by magnetron sputtering with stainless steel layers. Electromagnetic shielding effectiveness (EMSE) was determined by Transversal-Electric- Magnetic (TEM) cell measurement system, according to standard ASTM ES-07. Moreover, EMSE was determined for the superposition of the manufactured textile shields. The stainless-steel plasma coating improves EMSE with 20 dB in case of the fabrics with stainless steel yarns and with 15-17 dB in case of the fabrics with silver yarns, in the frequency range of 0.1-1000 MHz. By superposition of the plasma coated shields, the gain in EMSE achieved was of 6 dB for the fabrics with stainless steel yarns and of 5-8 dB for the fabrics with silver yarns, on the same frequency range. EMSE has significant higher values in case of the superposed shields with silver yarns and stainless-steel coating for the frequency domain of 100-1000 MHz, due to the higher thickness and the significant contribution of the multiple reflection term.

2020 ◽  
Vol 71 (05) ◽  
pp. 432-437
Author(s):  
Ion Razvan Radulescu ◽  
Lilioara Surdu ◽  
Bogdana Mitu ◽  
Cristian Morari ◽  
Marian Costea ◽  
...  

Fabrics for electromagnetic shielding are especially relevant in nowadays context, contributing to human’s protection and wellbeing and to proper functioning of electronic equipment, in relation to electromagnetic compatibility. Fabrics with electromagnetic shielding properties employ two main technologies, namely insertion of conductive yarns and application of conductive coatings. Magnetron sputtering is a modern technology to enable conductive coatings with thickness in the range of nanometers onto fabrics. This paper aims to analyze contribution of various conductive textile structures out of both fabrics with inserted conductive yarns and coatings to Electromagnetic shielding effectiveness (EMSE). EMSE was measured in the frequency range of 0.1–1000 MHz by using a TEM cell according to standard ASTM ES-07. Results show a gain of 10–25 dB when introducing silver yarns in warp/ weft direction, a variation of 5–35 dB between conductive yarns out of silver and stainless steel and an up to 12 dB gain out of thin copper coating by magnetron plasma onto the fabrics with inserted conductive yarns


2020 ◽  
Author(s):  
Ion Razvan Radulescu ◽  
Emilia Visileanu ◽  
Razvan Scarlat ◽  
Catalin Constantin ◽  
Bogdana Mitu

Life Cycle Assessment (LCA) studies represent the scientific approach for elaborating modern policies and supporting management decisions in the field of Sustainable Production and Consumption. The goal of many LCA studies undertaken for research are related to an exhaustive comparison of a modern, innovative product or process with respect to an initial, conventional one. This paper deals with such an approach for fabric based electromagnetic shielding. Electrically conductive textile fabrics are used in applications of electromagnetic shielding. Two basic types of technology for imparting electro- conductive properties to textiles are available, namely: insertion of conductive yarns in the fabric structure and coating with conductive layers. Magnetron plasma coating is a modern technology for achieving thin metallic layers on fabrics. Therefore, we focused the LCA study to the comparison between cotton woven fabrics with inserted conductive yarns out of stainless steel in warp and weft direction and cotton fabrics coated with thin layers of copper by magnetron plasma laboratory equipment. Functional unit of the comparative study was one square meter of EM textile shield with 5.2 dB at 1 GHz. A modelling of the fabric with inserted conductive yarns was performed in order to reach same shielding effectiveness at a certain frequency, as in the case of the coated fabric. Inventory data was collected for the fabric with conductive yarns from the textile company SC Majutex SRL, while for the plasma coated fabric from INFLPR. Impact assessment was performed by INCDTP, by using the LCA software SimaPro7 and the data basis EcoInvent 3.0. Interpretation of results shows that weaving of conductive yarns has a smaller impact on the environment than magnetron plasma coating using laboratory equipment, in a ratio of 1:2. This fact is explained by the industrial process of weaving as compared to laboratory process of coating, whereas brings the idea that upon utilization of industrial magnetron equipment for coating one may achieve in the end better environmental impact due to the process optimization for large area plasma processing.


2011 ◽  
Vol 239-242 ◽  
pp. 1994-1997 ◽  
Author(s):  
Ching Wen Lou ◽  
Yi Chang Yang ◽  
Chin Mei Lin ◽  
Ching Wen Lin ◽  
Lin Chao Chen ◽  
...  

Stainless steel (SS) blended yarns with electromagnetic interference (EMI) were made into woven fabrics, after which the fabrics were evaluated with electromagnetic shielding effectiveness (EMSE). Parameters of laminated angle and the lamination number layers affected the fabrics’ EMSE differently. In addition, density of unidirectional SS yarns affected EMSE in frequency range of 200 to 500 MHz , so as the density of cross SS yarns on a frequency over 1000 MHz.


Textiles ◽  
2021 ◽  
Vol 1 (1) ◽  
pp. 4-20
Author(s):  
Ion Razvan Radulescu ◽  
Lilioara Surdu ◽  
Razvan Scarlat ◽  
Catalin Constantin ◽  
Bogdana Mitu ◽  
...  

The paper proposes the analytic modelling of flexible textile shields made of fabrics with inserted conductive yarns and metallic plasma coating in order to calculate their electromagnetic shielding effectiveness (EMSE). This manufacturing process is highly innovative, since copper plasma coating improves EMSE on the fabrics with inserted conductive yarns of stainless steel and silver with 10–15 dB in the frequency range of 0.1–1000 MHz, as shown by the measured EMSE values determined according to the standard ASTM ES-07 via the Transverse Electromagnetic (TEM) cell. On the other hand, modelling of EMSE for such conductive flexible shields gives an insight on estimating EMSE in the design phase of manufacturing the shield, based on its geometric and electrical parameters. An analytic model was proposed based on the sum of EMSE of the fabric with inserted conductive yarns and EMSE of the copper coating. The measurement results show close values to the proposed analytic model, especially in case of fabric with conductive yarns having stainless steel content.


2021 ◽  
Author(s):  
Ion Razvan Radulescu ◽  
Lilioara Surdu ◽  
Emilia Visileanu ◽  
Cristian Morari ◽  
Marian Costea

Electromagnetic (EM) radiation may be harmful for human’s health and for functioning of electronic equipment. The field of Electromagnetic Compatibility approaches various solutions to tackle this problem, while shielding of the radiation is one of the main solutions. Since the development of spinning technology for producing conductive yarns for fabrics, textile electromagnetic shields have become a valuable alternative to metallic shields. Their main advantages are given by the flexibility, the low weight and the good mechanical resistance, as well as by the possibility to precisely design the shield. The scientific literature includes several analytic relations for estimating the electromagnetic shielding effectiveness (EMSE), in case of woven fabrics with conductive yarns, which may be modeled as a grid of electric conductors. This book chapter tackles three different analytic models for estimating EMSE, which are useful to predict this functionality in the design phase of fabrics. The analytic relations are subsequently comparatively validated by EMSE measurements via TEM cell equipment of two woven fabrics with conductive yarns out of stainless steel and silver with a grid of 4 mm. Results of validated analytic relations are used for the approach of designing textile shields with regard to final application requirements.


2018 ◽  
Vol 49 (3) ◽  
pp. 365-382 ◽  
Author(s):  
Jia-Horng Lin ◽  
Ting An Lin ◽  
Ting Ru Lin ◽  
Jia-Ci Jhang ◽  
Ching-Wen Lou

In this study, a composite plain material is composed of woven fabrics containing metal wire with shielding ability and polyester filament that can provide flexibility and far-infrared emissivity. Furthermore, a wrapping process is used to form metal/far-infrared–polyester wrapped yarns, which are then made into metal/far-infrared–polyester woven fabrics. The effects of using stainless steel wire, Cu (copper) wire, or Ni–Cu (nickel-coated copper) wire on the wrapped yarns and woven fabrics are examined in terms of tensile properties, electrical properties, and electromagnetic shielding effectiveness. Moreover, SS+Cu+Ni-Cu woven fabrics have maximum tensile strength, while SS+Ni-Cu woven fabrics have the maximum elongation and SS+Cu+Ni-Cu woven fabrics have the lowest surface resistivity. Stainless steel composite woven fabrics have far-infrared emissivity of 0.89 when they are composed of double layers. electromagnetic shielding effectiveness test results indicate that changing the number of lamination layers and lamination angle has a positive influence on electromagnetic shielding effectiveness of woven fabrics. In particular, SS+Cu+Ni-Cu woven fabrics exhibit electromagnetic shielding effectiveness of −50 dB at a frequency of 2000–3000 MHz when they are laminated with three layers at 90°.


2019 ◽  
Vol 90 (11-12) ◽  
pp. 1354-1371
Author(s):  
Marzieh Javadi Toghchi ◽  
Carmen Loghin ◽  
Irina Cristian ◽  
Christine Campagne ◽  
Pascal Bruniaux ◽  
...  

The main objective of the present study was to investigate the increase in the electromagnetic shielding effectiveness (EMSE) of a set of five variants of three-dimensional (3D) warp interlock woven fabrics containing silver multifilament yarns arranged in a 3D orthogonal grid. The EMSE enlargement as a factor of increasing the quantity of the conductive material per unit area was investigated. The quantity of the conductive material per unit area in a 3D woven fabric can be enlarged by increasing either the yarn undulation or the number of conductive yarn systems, while the yarn density and yarn fineness are fixed. Thus, the binding depth of the conductive warp was gradually increased for the first four variants in order to increase the yarn undulation. Alternatively, the conductive weft system was doubled for the last variant with the aim of increasing the quantity of the conductive component. It should be noted that changing the weave structure requires less effort and energy while keeping the same threading of warps in the reed compared to altering the warp density. The EMSE was measured in an anechoic chamber and the shielding was satisfactory for all the variants in the frequency range of 1–6 GHz (19–44 dB). The results revealed that increasing only 7% of the waviness degree of the conductive warps led to 17% EMSE improvement due to increasing of the conductive yarns through the thickness of the variants. Moreover, no upward EMSE was detected for the last variant, despite the fact that the conductive weft system was doubled.


2019 ◽  
Vol 14 ◽  
pp. 155892501986096 ◽  
Author(s):  
Ilkan Özkan ◽  
Abdurrahman Telli

In this study, stainless steel, copper, and silver wires were intermingled with two polyamide 6.6 filaments through the commingling technique to produce three-component hybrid yarns. The produced hybrid yarns were used as weft in the structure of plain woven fabric samples. The electromagnetic shielding effectiveness parameters of samples were measured in the frequency range of 0.8–5.2 GHz by the free space technique. The effects of metal hybrid yarn placement, number of fabric layers, metal types, and wave polarization on the electromagnetic shielding effectiveness and absorption and reflection properties of the woven fabrics were analyzed statistically at low and high frequencies separately. As a result, the samples have no shielding property in the warp direction. Metal types show no statistically significant effect on electromagnetic shielding effectiveness. However, fabrics containing stainless steel have a higher absorption power ratio than copper and silver samples. Double-layer samples have higher electromagnetic shielding effectiveness values than single-layer fabrics in both frequency ranges. However, the number of layers does not have a significant effect on the absorbed and reflected power in the range of 0.8–2.6 GHz. There was a significant difference above 2.6 GHz frequency for absorbed power ratio. An increase in the density of hybrid yarns in the fabric structure leads to an increase in the electromagnetic shielding effectiveness values. Two-metal placement has a higher absorbed power than the full and one-metal placements, respectively. The samples which have double layers and including metal wire were in their all wefts reached the maximum electromagnetic shielding effectiveness values for stainless steel (78.70 dB), copper (72.69 dB), and silver composite (57.50 dB) fabrics.


2014 ◽  
Vol 910 ◽  
pp. 262-265
Author(s):  
Jia Horng Lin ◽  
Zhi Cai Yu ◽  
Jian Fei Zhang ◽  
Ching Wen Lou

In order to fabricate fabrics with electromagnetic shielding effectiveness (EMSE) and other function, we fabricated Crisscross-section polyester /antibacterial nylon / stainless steel wires (CSP/AN/SSW) composite yarns with stainless wires as core yarn, antibacterial nylon and crisscross-section polyester as inner and out wrapped yarns, respectively. Knitted fabrics were fabricated with the metal composite yarns with wrap amount of 8 turns/cm on a circular knitted machine. Furthermore, the EMSE of the metal composite fabrics were evaluated by changing the lamination amounts and lamination angles. The results show that when the lamination amount was four, lamination angles were 0°/45°/90°/-45°, the EMSE of the fabrics reached to-10--20 dB in the frequency range of 300 KHz to 3 GHz.


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