scholarly journals Techno-Economic Assessment of Waste Heat Recovery Technologies for the Food Processing Industry

Author(s):  
Sanjay Mukherjee ◽  
Abhishek Asthana ◽  
Martin Howarth ◽  
Jahedul Islam Chowdhury
Energies ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 6446
Author(s):  
Sanjay Mukherjee ◽  
Abhishek Asthana ◽  
Martin Howarth ◽  
Jahedul Islam Chowdhury

The food manufacturing sector is one of the most dominant consumers of energy across the globe. Food processing methods such as drying, baking, frying, malting, roasting, etc. rely heavily on the heat released from burning fossil fuels, mainly natural gas or propane. Less than half of this heat contributes to the actual processing of the product and the remaining is released to the surroundings as waste heat, primarily through exhaust gases at 150 to 250 °C. Recovering this waste heat can deliver significant fuel, cost and CO2 savings. However, selecting an appropriate sink for this waste heat is challenging due to the relatively low source temperature. This study investigates a novel application of gas-to-air low temperature waste heat recovery technology for a confectionary manufacturing process, through a range of experiments. The recovered heat is used to preheat a baking oven’s combustion air at inlet before it enters the fuel-air mixture. The investigated technology is compared with other waste heat recovery schemes involving Regenerative Organic Rankine Cycles (RORC), Vapour Absorption Refrigeration (VAR) and hot water production. The findings indicate that utilising an oven’s exhaust gases to preheat combustion air can deliver up to 33% fuel savings, provided a sufficiently large heat sink in the form of oven combustion air is available. Due to a lower investment cost, the technology also offers a payback period of only 1.57 years, which makes it financially attractive when compared to others. The studied waste heat recovery technologies can deliver a CO2 savings of 28–356 tonnes per year from a single manufacturing site. The modelling and comparison methodology, observations and outcomes of this study can be extended to a variety of low temperature food manufacturing processes.


2021 ◽  
Vol 183 ◽  
pp. 116202
Author(s):  
Serafim Georgousopoulos ◽  
Konstantinos Braimakis ◽  
Dimitrios Grimekis ◽  
Sotirios Karellas

2013 ◽  
Vol 423-426 ◽  
pp. 2010-2013
Author(s):  
Hong Ling Wei ◽  
Pen Yu Wen ◽  
Luo Ji Shi

Autoclave is widely used in the food processing industry. This article expounds a way of heat recovery system. The aim of the system is that after heat exchanging the water energy recycle use. The article also discusses the economic efficiency of the recycling use system, so as to improve the comprehensive benefits of food production enterprises, and to protect the natural environment.


2020 ◽  
Vol 400 ◽  
pp. 125677 ◽  
Author(s):  
Te Tu ◽  
Shuo Liu ◽  
Qiufang Cui ◽  
Liqiang Xu ◽  
Long Ji ◽  
...  

2018 ◽  
Vol 225 ◽  
pp. 782-796 ◽  
Author(s):  
Antonio M. Pantaleo ◽  
Julia Fordham ◽  
Oyeniyi A. Oyewunmi ◽  
Pietro De Palma ◽  
Christos N. Markides

2021 ◽  
Vol 238 ◽  
pp. 10008
Author(s):  
Kirill Abrosimov ◽  
Federica Sciacchitano ◽  
Gianluca Pasini ◽  
Andrea Baccioli ◽  
Aldo Bischi ◽  
...  

Aiming for the better environmental and economic performance of traditional engines, waste heat recovery (WHR) technologies are actively studied to find their most beneficial applications. In this work, the inverted Brayton cycle (IBC) is investigated as a potential WHR solution for liquefied natural gas (LNG) fuelled transport truck. LNG being one of the less polluting fossil fuels is widely spreading nowadays in different industries due to the rapid development of the LNG supply chain in the world. LNG-fuelled cargo transportation follows this prevailing trend. Based on the overexpansion of flue gases to subatmospheric pressure, inverted Brayton cycle, in turn, is considered a prospective technology of WHR and techno-economic analysis of IBC in several configurations on-board of a heavy transport truck have been assessed. IBC is integrated into the engine cooling system in the basic layout, and additionally, it incorporates LNG regasification process in advanced configurations. Power balance based on Aspen Hysys model enables to perform system optimisation and gives preliminary design parameters of the system components. Cost function approach provides the basis for a preliminary economic assessment of the layouts. Although the system shows fuel economy of maximum about 2.1 %, analysis revealed the necessity to continue the search for better technical solutions in IBC-based systems to make them economically attractive due to high cost of installed equipment.


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